CIP-504 : Cleaning and sanitizing station 4×500 liters (the static CIP machine)

CIP-504 : Cleaning-In-Place / The static CIP machine for the cleaning and sanitizing of vessels and piping routes in breweries and other food production plants with four tanks 500 liters

The CIP-504 is a machine to sanitation and sterilization of vessels and piping routes. This is a fully equipped system for breweries and other food production plants : Cleaning-In-Place. The CIP equipment provides heating and circulation of water, alkaline and acid solutions through sanitary shower that sprays sanitary chemical solutions on the wall of a vessel. The device consists of four separate containers with nominal volume of 500 liters and one neutralization vessel (150 l), one or two centrifugal pumps, manual and automatic valves and all installation pipes as well. The steam version of the CIP station includes also a pipe heat exchanger (the heating by hot steam using an external hot steam generator) with a digital temperature control in range of 0-80 °C. This type of the CIP station is recommended for cleaning and sanitation of tanks with a volume more than 6000 liters.

Main benefit of the four-vessel CIP system is two separated tanks for alkaline solution – first tank to alkaline cleaning-sanitation of the brewhouse, second tank to alkaline cleaning-sanitation of other brewery equipment (tanks, filter, pipes …).

Two variants of the heating system :

1. S : Steam version – The heating has to be ensured using an external hot steam generator that is not included in the price.
2. E : Electric version – The heating is ensured using an internal electric heating elements that are included in the price.

Functions of the tanks (5):

• First alkaline vessel: alkaline cleaning-sanitation of the brewhouse
• Second alkaline vessel: alkaline cleaning-sanitation of other brewery equipment (tanks, filter, pipes …)
• Acid vessel: acid cleaning and sanitation of all brewery equipment
• Water tank: collecting and heating of water
• Neutralizing vessel: neutralization of acid and alkaline solutions before they pour into the drain

Technological scheme of the CIP station connected with an external tank to be cleaned and sanitized

Automatic version :

Description of the cleaning-sanitizing cycle

The cleaning-sanitizing cycle usually consists of these steps :

1. Pre-rinsing  – rinsing of the production equipment using cold or hot water.
2. Cleaning – cleaning of the production equipment using circulated hot water.
3. Rinsing – thorough rinsing of the production equipment using cold or hot water.
4. Chemical disinfection (sanitation) – washing of technology using alkaline and then acid sanitizing solution at the desired concentration.
5. Rinsing – thorough rinsing of the production equipment using cold or hot water.
6. Neutralization –  is performed after the finish of several cleaning and sanitizing cycles – mixing alkaline and then acidic sanitizing solution to achieve neutral pH of the solution and their discharge to the channel.

More informations : All about the process Cleaning-In-Place

Parameters

• Width … 4 100 mm
• Height … 1 700 mm
• Depth … 1 400 mm
• Weight … 520 kg
• 1st container with NaOH … 700 lt (only for cleaning of the brewhouse)
• 2nd container with NaOH … 700 lt (for cleaning of all other brewery equipment)
• Container with H2SO4 … 700 lt (for cleaning of all brewery equipment)
• Container with water … 700 lt
• Neutralization vessel … 150 lt
• Pipe heat exchanger … 1.5 m3
• Distribution piping … DN 40
• Water armatures (outputs / inputs) DN 40 … 1.4301
• Steam armatures (steam input / condensate output) DN 15/ DN20 … 1.4301 (only steam version)
• Pump, type Ebara 1.5 kW, 3ph 400V/50Hz
• Electric switchboard
• Main electrical connection 3*400V/50Hz 16A
• Circuit breaker 230V 16A
• Digital regulator Dixel XR 20 D
• Contactor of heating 400V 16A
• Motor starter 400V
• Probe NTC 6 mm
• Cable 5x 2.5 3m
• Inlet (suction part) G DN 32
• Outlet (delivery part) G DN 25
• Steam-ready heating system – a hot steam generator is not included

Warranty

• Equipment CIP 504 36 months
• Electric installation 24 months
• Pump 24 months

Material

• Version CIP-504-304 : Pump inner parts and heating chambers are made from stainless steel AISI 316. Pipes, fittings, frame and tanks are made from stainless steel AISI 304.
• Version CIP-504-316 : All parts are made from stainless steel AISI 316.

Optional equipment :

I. Basic frame – delivery of a fully assembled CIP station mounted on the frame

Material AISI 304 … € 3634,-

Material AISI 316 … € 4785,-

A delivery of the fully assembled CIP station which is mounted on the stainless steel frame is a good solution for remote customers who are able to transport the assembled CIP from a truck to a final place using their own lift and transport machines. Main benefit is a very quick start up of the CIP station without any assembly work and costs for our assembly specialists. We recommend to our customer make sure in time that the machine is to be transportable to its place – before the order.

II. Secondary pump 750W with the speed control (pump No. 2) … € 2637,-

The secondary pump is necessary in the systems with big tanks and long pipes to be sanitized with the CIP station. Contact us for decision if the secondary pump is needed for your system. The function of the secondary pump is the suction of used solutions back from the sanitized system into the CIP station for next use.

III. Flow speed regulation :

• Frequency controller for the pump speed regulation (without measure of the flow speed) … 788 Eur
• Frequency controller for the pump speed regulation with measure of the flow speed – setting of desired stabil flow speed is possible … 2100 Eur

IV. Measurement of quality the chemical solutions

• Conductivity meter : Mettler Toledo EasySense77 conductivity sensor (0.2 – 400mS/cm) with the Transmitter M200 numeric display unit  … 3938 Eur

V. PHCS-500 : Pipe-Hose cleaning set

Special enhanced equipment for the cleaning and sanitizing the pipes and hoses.

PHCS-500-304 Material AISI 304 … € 1490,-

PHCS-500-316 Material AISI 316 … € 1937,-

VI.  The automatic control system for CIP-504

CIP-A504 is an automatic control system for the Cleaning In Place system CIP-504. The automatization includes all functions necessary to perfect cleaning and sanitation of all containers and optionally also pipes and hoses in a brewery using a special program, sensors, pneumatic valves and industrial computer with the touch display. This control system is compatible with the CIP-504 machine.

CIP-504SA with the automatic control system and the steam heating system – visualization :

VII. The hot steam generator (only for the steam version of the CIP)

If no other steam generator is available in the brewery then we recomment these models of the hot steam generators to use with the CIP station :

VII. a) ESG-26 Electric automatic hot steam-generator … only the generator without accessories

Electric and automatic steam-generator, available from 9 to 18 kW (from 12 to 26 kg of hot steam per hour). Water feed can be connected directly to the water mains or to a condensate tank. Regulation of the working steam pressure is adjustable in range from 1 to 4.5 bar.

VII. b) ESG-26MWT Electric automatic hot steam-generator compact …  the generator with all accessories

Electric and automatic steam-generator, available power from 9 kW to 18 kW (from 12 to 26 kg of hot steam per hour). Water feed can be connected directly to the water mains or to a condensate tank. Regulation of the working steam pressure is adjustable in range from 1 to 4.5 bar.

The water treatment system (for automatic water softening) and electric switchboard cabinet is included in this set. All system is mounted on the stainless steam frame. Easy installation – without electrician works – it is needed only to plug on the electric power socket on the wall.

Why to use the CIP for cleaning and sanitation of the brewery equipment ?

Advantages of our CIP stations compared to the simple cleaning and sanitatizing technology with a pump:

1. Less preparatory work: Sanitizing solutions are always prepared in the CIP containers and they are available in the desired dilution for several cleaning and sanitizing cycles. Their preparation before each cleaning and sanitizing cycle is not needed.
2. Increasing work safety: Limiting the frequency of manipulation with sanitizing solutions reduces the likelihood of burns the operator when handling concentrated acids and alkalis.
3. Saving of time and energy: Continuous heating of cleaning and sanitizing solution during the cleaning and sanitizing cycles and keeping them at a prescribed temperature increase considerably the efficiency of cleaning and sanitation, resulting in time saving operation of the equipment and saving of electricity consumption. All cleaning process, pump operations, heating of sanitizing solutions and water, they all take significantly less time, require less human work and electric energy.
4. High efficiency of cleaning and sanitation: Compared with the cleaning and sanitizing of the food processing equipment by simple circulation pump there is still the same temperature of the sanitizing solutions during all time of the CIP cycle, if our CIP unit is used for this operation. Cleaning and sanitation with hot water and disinfectant solutions is definitely more effective than the same procedure with cold solutions, and therefore containers and equipment are perfectly clean after disinfection and washing cycles and are also free of organic and other impurities, which is desirable not only in the brewing industry but also in any other beverage or food production process. This is a prerequisite for compliance with legal hygiene requirements.
5. Simple and efficient neutralization of acid and alkaline solutions after use: Neutralizing vessel (part of the CIP station) allows easy, safely and completely neutralize the used acid and alkaline sanitizing solution before pouring into the channel. It fully meets the requirements of laws to protect the environment and prevents damage to sewerage systems and other building components. Furthermore, this increases the safety when handling used washing and sanitization solution.

VIII. Installation work on the place

• – manual version …….. € 4731,-

• – automatic version …. € 5678,-

The price is valid for all countries of the European Union. The price includes two day work of two our specialists in the place – assembling and start up of the CIP.

The price does not include : transports costs and accomodation of the workers. Will becalculated individualy.

This offer includes :

1. CIP station CIP-504 …. all hardware
2. Assembling the CIP in the production factory in Czech Republic
3. Assembly instruction manual in Czech, English or Russian version and photos
4. Operation manual in Czech, English or Russian version
5. Basic function tests of the CIP station in the production factory
6. Instructing of the customer to use and control the station. This work is included only if the customer is present in the production factory prior to expedition the device.
7. Disassembling the CIP station and packing before the expedition

This offer does not include :

1. Optional equipment …. Secondary pump, Automatic control system, Other non-standard equipment for customer´s requirements
2. Palletes and other packing material
3. Transport costs of the equipment
4. Installation work on the place
5. Instructing of the customer to use and control the station on the installtion place.