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FUIC-CHP1C-2x750CCT Compact fermentation unit 2×750/900 liters

 22 410 29 030 excluding tax

The compact unit for the beer fermentation and maturation process with integrated cooling BREWORX MODULO FUIC-CHP1C-2x750CCT is an independent mobile equipment with two fermenters type of cylindrical-conical tanks 2x 750 liters. (total capacity 2×900 liters) The FUIC unit includes everything what is necessary to the main fermentation of beer, to the beer maturation under pressure, to an isobaric filling beer into kegs or bottles or to serving beer into drink glasses directly from the fermenters that are included in this unit. The FUIC unit may be used also for the fermentation of other alcoholic beverages like sparkling wine, cider etc.

This type of the FUIC unit consists of these components :

2 pcs of CCT 750 liters (usable volume) / 900 liters (total volume) – Cylindroconical fermenters made of stainless steel that are insulated by PUR foam, cooled by water or glycol that circulated in cooling channels of double-jacket
1 pc of the liquid cooling unit with integrated condenser
Elements for measurement and control of temperature and circulation of coolant
Piping for cooling liquid – elements for connecting between coolers and tanks
Supporting frame with adjustable legs or wheels with an aretation

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SKU: FUIC-CHP1C-2x750CCT Categories: , , , Tags: , , , , ,
   
Parameters of selected tank: Without the PED certificate / Standard dimensions / High Quality / Maximal allowed pressure 0.5 bar / Tested by producer for pressure up to 4.4 bar.

Description

The independent compact unit for the beer fermentation and maturation process with integrated cooling : FUIC 2×750 liters

with two 750 lt / 900 lt Cylindrical-conical tanks (CCT) with classic design, insulated, double-jacket, cooled by water/glycol, adjustable pressure from 0bar to 3bar

Certificate options banner 1 - FUIC-CHP1C-2x750CCT Compact fermentation unit 2x750/900 liters
modulo-brewery-systemThe compact unit for the beer fermentation and maturation process with integrated cooling BREWORX MODULO FUIC-CHP1C-2x750CCT is an independent mobile equipment with two fermenters type of cylindrical-conical tanks 2x 750 liters. (total capacity 2×900 liters) The FUIC unit includes everything what is necessary to the main fermentation of beer, to the beer maturation under pressure, to an isobaric filling beer into kegs or bottles or to serving beer into drink glasses directly from the fermenters that are included in this unit. The FUIC unit may be used also for the fermentation of other alcoholic beverages like sparkling wine, cider etc.

This type of the FUIC unit consists of these components :

  • 2 pcs of CCT 750 liters (usable volume) / 900 liters (total volume) – Cylindroconical fermenters made of stainless steel that are insulated by PUR foam, cooled by water or glycol that circulated in cooling channels of double-jacket
  • 1 pc of the compact water cooling unit with integrated condenser
  • Elements for measurement and control of temperature and circulation of coolant
  • Piping for cooling liquid – elements for connecting between coolers and tanks
  • Supporting frame with adjustable legs or wheels with an aretation

 

Compact fermentation units BREWORX MODULO – This is a very universal compact equipment for fermentation and maturation of wort. During the fermentation and maturation of wort made in brewhouse the wort becomes the final drink – beer. Time parameters of the fermentation and maturation process depend on the type of beer, the set pressure in the cylindrical-conical tanks and the requirements of the brewer.

This equipment is also usable to production and tuning samples of new types of beer or wine in little volumes, without blocking main fermenters in the brewery or winery for this reason.

 

FUIC-CHP1C-2x750CCT Compact fermentation unit

See the video presentation :

 

Technical description :

ParametersFUIC-CNP1C-2x750CCT – 0.5 barFUIC-CHP1C-2x750CCT – with PED certficate
Usable volume [liters]2x 7502x 750
Total volume [liters]2x 9002x 900
Adjustable overpressurefrom 0 to 0.5 barfrom 0 to 3.0 bar
Fermentation of wortsuitablesuitable
Maturation of wortunsuitablesuitable
Serving of beer from the tanksunsuitablesuitable
Manual filling beer into kegsunsuitablesuitable
Machine filling of beer into kegsunsuitablesuitable
Filtration of beerunsuitablesuitable
Cooling power [kW]1x 2.3 kW1x 2.3 kW
Cooling capacity [22°C > 7°C]1x 300 lt / hour1x 300 lt / hour
Cooling control systemPLCPLC
Refrigerantwaterglycol
Adjustable temperature range in CCT1°C – 25°C1°C – 25°C
Power input1380 W / 6A1380 W / 6A
Electrical connection230V/1P/16A230V/1P/16A
Maximal temperature in the room35°C35°C
Length [mm]32503250
Width [mm]11001100
Height [mm]28002800
Weight netto [ kg ]843843
Weight brutto [ kg ]25982598
Mobilitywheelswheels
Stabilityadjustable legsadjustable legs
MaterialAISI 304AISI 304
Warranty24 months24 months

 

Notice :

All dimensions and weights are approximate – they are calculated according to the materials that were available at the time of market introduction. The manufacturer reserves the right to change dimensions and weights if they are not available the same materials and subcomponents upon production of a particular product, or if the customer has individual requirements. The customer receives a drawing of the product from the manufacturer. All important dimensions of the actual product will be shown in this drawing. The customer always confirms dimensions of the product before its production.


Equipment of the Cylindrical-conical tank Classic 750/900 liters

Assembly drawing of the cylindroconical tank CCT-750C (model 2015 / SQ / standard dimensions) :

FUIC-CHP1C-2x750CCT Compact fermentation unit - schematic decription

CCT-750C : Technical parameters

Technical parameters of the CCT-750C : The universal cone fermenter, the cylindrically-conical pressure tank for both fermentation and maturation of beer or cider, usable volume 750 liters, with PUR insulation, cooled by water/glycol.

Cylindroconical tank CCT-750C


Standard quality

without PED

Standard quality

PED certificate

High quality

without PED

High quality

PED certificate

Parameters (standard dimensions)


SQ no-PED


SQ PED


HQ no-PED


HQ PED


Vu Usable volume [liters]750750750750
Vt Total volume [liters]852852852852
V1 Upper arched bottom - volume [liters]67676767
V2 Cylindrical part - volume [liters]636636636636
V3 Conical part - volume [liters]149149149149
D Total tank diameter [mm]1000100010001000
Dv Inner tank diameter [mm]900900900900
H Total height [mm]2155215521552155
H1 Upper arched bottom - height [mm]186186186186
H2 Cylindrical part - height [mm]1000100010001000
H3 Conical part - height [mm]779779779779
Mn Weight netto [kg]260260260260
Mb Weight brutto [kg]1112111211121112

Equipment standard


SQ no-PED


SQ PED


HQ no-PED


HQ PED


Pressure range (allowed by PED)0.0 - 0.5 bar0.0 - 3.0 bar0.0 - 0.5 bar0.0 - 3.0 bar
Real pressure range (tested by producer)0.0 - 4.4 bar0.0 - 4.4 bar0.0 - 4.4 bar0.0 - 4.4 bar
PED 2014/68/EU certificatenoyesnoyes
Material (Origin in Europe)AISI 304AISI 304AISI 304AISI 304
Inner surface – upper bottom + cylinder2B / Ra2B / Ra2C / Ra2C / Ra
Inner surface - conical part2C / Ra2C / Ra2C / Ra2C / Ra
Outer surface2B grinded2B grinded2B grinded2B grinded
External sheets - jointsriveted / weldedriveted / weldedall weldedall welded
Peak angle of the cone60°60°60°60°
PUR insulation50 mm50 mm50 mm50 mm
CT / CJ1 Cooling jacket on the cylinder – in/out G-thread1 zone > 60% surface IN-OUT G1/2″-G3/4"1 zone > 60% surface IN-OUT G1/2″-G3/4"1 zone > 60% surface IN-OUT G1/2″-G3/4"1 zone > 60% surface IN-OUT G1/2″-G3/4"
CT / CJ1 Cooling jacket on the cone part – in/out G-thread1 zone > 50% surface IN-OUT G1/2″-G3/4"1 zone > 50% surface IN-OUT G1/2″-G3/4"1 zone > 50% surface IN-OUT G1/2″-G3/4"1 zone > 50% surface IN-OUT G1/2″-G3/4"
Transport hinges2pcs2pcs2pcs2pcs
Upper service door (manhole)420x340mm open insidePED 420x340mm open inside420x340mm open outsidePED 420x340mm open outside
Side service door (manhole)optional 440x310mmoptional 440x310mmoptional 440x310mmoptional 440x310mm
Ovepressure/vacuum safety valveMax 0.5 / 0.2 barMax 3.2 / 0.2 barMax 0.5 / 0.2 barMax 3.2 / 0.2 bar
Pure-beverage output armatureDN32 DC/TCDN32 DC/TCDN32 DC/TCDN32 DC/TC
Bottom filling/emptying armatureDN32 DC/TCDN32 DC/TCDN32 DC/TCDN32 DC/TC
Sample valveDN10 sanitDN10 sanitDN10 sanitDN10 sanit
CIP and manometer connection fittingsDN25DC/TCDN25DC/TCDN25DC/TCDN25DC/TC
Venting valveyesyesyesyes
Sanitizing ball-showerstaticstaticrotationalrotational
Fermentation pressure adjusting valve, sanitizableDN32 DC/TCDN32 DC/TCDN32 DC/TCDN32 DC/TC
Manometer with glycerineyesyesyesyes
Filling level indicator fixedyesyesoptionaloptional
Filling level indicator removableoptionaloptionalyesyes
Thermosensor socket1 pc DN91 pc DN91 pc DN91 pc DN9
Ladder eyes2 pcs2 pcs2 pcs2 pcs
Rubber adjustable feet3 pcs3 pcs3 pcs3 pcs
Type label - tank parameters PEDyesyesyesyes
Minimum operating temperature-15 °C-15 °C-15 °C-15 °C
Maximum operating temperature+80 °C+80 °C+80 °C+80 °C
Guaranteed number of pressure cycles (for max. pressure)500500500500
Standard warranty2 years2 years3 years3 years

Equipment optional - surcharges


SQ no-PED


SQ PED


HQ no-PED


HQ PED


Side service door (manhole)€ 192€ 192€ 192€ 192
Upper service door (manhole)includedincludedincludedincluded
Upper service door with a sight window€ 462€ 462€ 462€ 462
Upper service door fully-glass€ 692€ 692€ 692€ 692
Ladder€ 267€ 267€ 267€ 267
Side universal armature for hopgun, carbonization, filtration, flotation€ 38€ 38€ 38€ 38
Upper special armature-set for a dry hopping€ 192€ 192€ 192€ 192
Carbonization stone€ 423€ 423€ 423€ 423
Sanitizing ball-shower - rotational€ 56€ 56yesyes
Adjustable pure-beverage output armature with the sight glass€ 385€ 385€ 385€ 385
Scale on the pressure adjusting valve€ 115€ 115€ 115€ 115
Scale for Filling level indicator mm€ 192€ 192€ 192€ 192
Temperature measuring and control systemsee a pricelistsee a pricelistsee a pricelistsee a pricelist
Foam compensator for Sample valve€ 103€ 103€ 103€ 103
Non-standard dimensions of the tank by customer10% and more10% and more10% and more10% and more
Non-standard equipment of no-PED tank€ 173€ 173€ 173€ 173
Non-standard equipment of PED tank€ 1 040€ 1 040€ 1 040€ 1 040
 
Legend :

DC = Dairy Coupling DIN 11851, TC = TriClamp DIN 32676 (type of the coupling depends on requirement of a customer)

PED = Certification for pressure vessels required in all EU countries – the EU Directive PED 2014/68/EU Pressure Equipment

The manufacturer reserves the right to change the parameters according to the current availability of materials and fittings. A customer will always receive our production drawing for approval before manufacturing the ordered tank.

 

Standard equipment – description

  • Adjustable pressure valve – Overpressure setting mechanism with a glycerine manometer (standard range from 0 bar up to 3 bar ) – it allows all fuctions : fermentation + maturation + bottling
  • Cooling channels – duplicators for circulating of coolant in the cooling jacket (one, two or more according type of the tank)
  • PUR insulation – polyurethane insulation with thickness according to the size of the tank and the target environment (standard = 50mm )
  • Outer jacket of the tank of stainless steel – Kind of the surface finishing (standard = grinded) choosed by customer.
  • Guaranteed inner surface roughness : Ra < 0.8 μm or less (grinded surfaces) / Ra < 0.5 μm or less (polished surfaces)
  • Service door (manhole) on the top cone or on cylinder part, according to customer requirements (SQ = open inside / HQ = open outside)
  • Pure-beverage output armature with a butterfly valve for pure beverage (beer, wine, cider) output – the racking arm (optionally with variable height of a suction)
  • Bottom filling/emptying armature – The inlet / outlet pipe with a butterfly valve for filling tank, discharging of yeast and draining of full content of the tank
  • Sanitizing ball-shower – CIP sanitizing ball-shower (SQ = statical / HQ = rotational) – one or more pcs
  • Sanitation pipe – A multifunction pipe with a ball valve for connection of a shower head to the cleaning-sanitizing CIP station , the adjustable pressure valve with manometer, CO2 inlet
  • Sample valve – cleanable and sanitizable sampling cock for collection product samples
  • Safety valve – Double-acting overpressure valve (standard = 3.2 bar) and underpressure protection valve (0.2 bar) safety valve – it is included only in the pressure version of the tank
  • Venting valve – Dedicated venting valve for safety draining of the tank and for accurate measuring of current pressure in the tank using manometer (it ensures properly function of the manometer when the shower ball shower is blocked with a foam)
  • Thermometer socket – welded socket for inserting of thermosensor or thermometer (one or more according type of the tank)
  • Manometer – It is included in the set of the adjustable pressure valve. Made of stainless steel, with glycerine inside.
  • Filling level indicator – Sanitizable glass or plastic pipe for visualisation height level of the beverage product in the tank (SQ = fixed / HQ = removable)
  • Transport hinges – steel welded hinges for safety transport of the tank with crane or forklift
  • Adjustable feet – 3 or Four legs with rubber feet for accurate horizontal adjusting of the tank on an uneven floor
  • Type label – the steel label with all parameters that are required from European Union for pressure vessels
  • PED 2014/68/EU – certificate – the European certificate for the overpressure vessel + document for archiving history of the pressure vessel

 

Optional equipment – description

  • Variable outlet-pipe for pure beverage (adjustable racking arm) – instead the fix clear product pipe – a rotatable pipe with a butterfly valve and sight glass to accurate adjusting high of the suction inlet according to current level of yeast in the tank
  • Special doors – manholes – secondary site manhole, manhole with sightglass, manhole with glass door
  • Special cleaning-sanitizing ball-showers – rotational, pulse or other special cleaning equipment for extreme effective cleaning of the tank
  • Side or upper universal armature – Universal multi-use armature for connection of the flotation equipment, carbonization stone or the hop extractor for dry hopping.
  • Scale for the filling level indicator – a liter scale on a cover of the filling level indicator for visualization of the current product volume in the tank
  • Scale for the adjustable pressure valve – a bar scale on a adjustable pressure valve screw for indication of just required pressure in the tank (a manometer shows the current pressure)
  • Temperature measurement and regulation components – we deliver several types of thermosensors, thermometers and also fully equipped temperature control systems for our tanks
  • Carbonization stone – the special porous stone for carbonization of beverages from CO2 bottles
  • Ladder – for easy operating with manholes and other upper accessories of tanks
  • Tank product filling hub – a special tool to easy filling of product (like beer wort , cider must) to the fermentation tank
  • Stirring equipment – to stirring contents of the tank, It is mounted on the side of the tank shell
  • Other customizations of the tank – according on customer´s requirements – non-standard dimensions, special armatures, special surface and design of the tank etc.

Why choose MODULO FUIC/FUEC unit for the fermentation and maturation of beer ?

Czech brewmaster

  • Independence of the fermentation unit on the external cooling system – Each fermentation unit has its own independent cooling system
  • Easy and quick installation – Customer receives the compact fermentation unit on the pallet, moves it using wheels to the destination, connects the unit to the power and then the equipment can be immediately used to the fermentation of beverages
  • Financial savings and quick startup – Customer need not use any specialists – any building reconstruction nor build any new pipe routes for the cooling system are needed.
  • Minimizing of operating losses during an equipment failure – In case of a failure of one cooling unit only one tank is temporarily out of operation, not the entire brewery
  • Mobility – Change placing of the fermenters in the brewery cellar is very simple and fast because it is easy to move the fermentation unit to another place and the fermenters can start their work immediately again
  • Simple connection – The fermentation unit is connectable to the wort brew machine and to other brewery devices using special hoses and fast clamping connectors therefore there is need not to install any welded piping system
  • Compatibility – We deliver fermentation blocks with adapters that enable integration of a module into an existing system of any microbrewery – connected via hoses or stainless pipes

 

Usual values of main parameters during the fermentation and maturation of beer:

 

Primary fermentation (main beer fermentation)

Parameters of primary beer fermentationBeer fermented on tank bottomBeer fermented on wort surface
TemperatureFrom 6°C to 12°CFrom 18°C to 24°C
Pressure in the tankFrom 0.0bar to 0.2barFrom 0.0bar to 0.2bar
Time of the beer fermentationFrom 6 to 12 daysFrom 3 to 9 days

Secondary fermentation (beer maturation, beer carbonization)

Parameters of secondary beer fermentationBeer fermented on tank bottomBeer fermented on wort surface
TemperatureFrom 1°C to 2°CFrom 1°C to 5°C
Pressure in the tankFrom 0.8bar to 1.5barFrom 0.8bar to 1.5bar
Maturation time for the 10° beerFrom 14 to 21 daysFrom 10 to 14 days
Maturation time for the 12° beerFrom 30 to 60 daysFrom 21 to 30 days
Maturation time for the 14° beerFrom 60 to 120 daysFrom 60 to 90 days
Maturation time for the 16° beerFrom 120 to 180 daysFrom 90 to 120 days

The tables above show that for the production of beer types which use yeast fermented on bottom (eg. traditional Czech lager beer ), we must consider that the production time of beer is about 50-60% longer than the production time of beer types with the yeast kinds that ferment on the surface of the wort. As well as the period of beer production must be longer if we want to produce stronger beers in the same fermenters because the fermentation and maturation of wort require longer time.

For this reason it is necessary carefully count the number of fermentation and ripening tanks for assess the production capacity of the brewery.

The calculation of the required number fermenters is quite complex and this is always a part of the calculation that we perform for our customer free if we participate in tender for delivery of a brewery. This is a part of our consultation work according we provide on requirements of specific customer.

 

We recommend use our compact fermentation units in all small-size microbreweries which plan expansion in future without big costs !!

The compact beer fermentation units are basic components of our modular microbreweries Breworx Modulo. Read more : modular microbrewery BREWORX MODULO.


 

Pressure variants of the Compact fermentation units MODULO FUIC/FUEC :

 

1) Compact fermentation units : non-pressure type (0.0 bar) MODULO FUIC-CNP1C-2x600CCT

– CCTs are produced as non-pressure vessels, designed exclusively for the main fermentation of the wort under pressure maximum 0.5bar. It is not possible to use these tanks for beer maturation, which must be carried out under mild pressure. In this embodiment, internal welds in CCTs are not grinded as the construction of the tank does not allow the extraction of yeast from the cone without previous pumping of beer into another tank to changing function of the same fermenter to the beer maturation process under pressure. Therefore, the fermentation tanks are dimensioned to sufficient temperature for the main fermentation, but not for the maturation of beer.

 

2) Compact fermentation units : pressurizable type (3.0bar max) MODULO FUIC-CHP1C-2x600CCT

– CCTs are produced as pressure vessels designed both for the main fermentation of the wort, and also for the subsequent maturation of beer under pressure up to 3.0bar. In these CCTs it is possible to switch from the primary fermentation to maturation of beer in the same container. But it is always better first to pump-over beer into another clean tank because of better separation of the beer from the settled yeast. In this embodiment, all internal welds are grinded to the roughness of Ra 0.8, which significantly improves the slip of settled yeast into a receiving tank cone.. This design allows also hand-filling and machinery-filling of beer into kegs and bottles. Allowed overpressure is sufficient to quick machinery filling of beer into kegs and bottles or to manual filling beer into sale packages as well.


 

Variations of the CCT 600 according to the overpressure limit :

In addition, the customer can choose between the pressure and non-pressure vessels. According to the maximum allowable overpressure in the vessel we produce CCT fermentation tanks in two designs:

  • Non-pressure fermentation tank CCT-600 – The maximum available overpressure is 0.5 bar – it is designed as 3.0 bar tank, tested for pressure up to 4.0 bar, but it is not declared as pressure tank according to EU Directive PED . Suitable for non-pressure fermentation of beer or cider, or also as pressure vessel in some countries out of European Union.
  • Over-pressure fermentation tank CCT-600 – The maximum available overpressure is 3.0 bar (optionally, according to specific customer requirements up to 5.0 bar), includes the certificate for pressure vessels according to EU Directive PED. The vessel can be used not only for the fermentation and maturation of beer, but also as pressure tank for isobarical filling of beverage into kegs or bottles, for filtration and isobaric serving of beer or cider into glasses.

 


 

Variations of the CCT 600 according to their quality and equipment :

According to quality requirements and financial possibilities of customers we recognize the fermentation tanks with four classes of quality and equipment:

  • TQ- TOP Quality – The highest quality we offer. The inner surface has a guaranteed roughness Ra<0.5 μm – glossy design. The outer surface is fully polished-unified. All functional armatures and fittings that have an impact on the reliability and safety of the products are made in Europe or in the USA. The best separation of the used yeast from the beer or cider, especially at single-phase fermentation of beer or cider when the both fermentation and maturation process are provided in the same tank. Luxury equipment of the tanks. The main advantage is very luxury design of the tank.Three years warranty for stainless steel main parts and also for the fittings. Price will be calculated individually for each tank.
  • HQ – High quality – High quality workmanship of all parts, welded joints and surfaces. The inner surface has a guaranteed roughness Ra<0.5 μm – glossy design. The outer surface is grinded-unified. All functional armatures and fittings that have an impact on the reliability and safety of the products are made in Europe or in the USA. A perfect separation of the used yeast from the beer or cider, especially at single-phase fermentation of beer or cider when the both fermentation and maturation process are provided in the same tank. Luxury equipment of the tanks. The main advantages are the savings of sanitizing solutions, water and energy, minimized losses of beverages, shorter work time, reduction of production costs. Three years warranty for stainless steel main parts and also for the fittings. The quality class for the most demanding customers.
  • SQ – Standard quality – Standard quality workmanship of all parts, welded joints and surfaces. All functional armatures and fittings that have an impact on the reliability and safety of the products are purchased from approved suppliers from Europe or USA. Inspection of all critical welds and joints. The inner surface has a guaranteed roughness Ra<0.8 μm – grinded design, inner surface of the cone part is polished with guaranteed roughness Ra<0.5 μm . Usual equipment af the vessels, usual set of fittings. Tanks in this quality class comply with all European regulations for pressure vessels and food processing plants. Two years warranty for stainless steel main parts, two year for the fittings. It is the most often ordered quality variation of tanks for our customers.
  • LQ – Lower quality – Lower quality workmanship of all parts, welded joints and surfaces. The most of functional armatures and fittings are purchased from approved suppliers from Asia. The inner and outer surface are not unified. Not guaranteed surface roughness on the inside of the containers. One year warranty for stainless steel main parts, one year for the fittings. This solution is interesting only for starting small breweries because it saves an investition costs. Unfortunatelly, this brings higher beverage production costs. Longer period of sanitation, greater consumption of the sanitizing solution, energy, labor and hot water. High losses of produced beverages. We don´t offer this quality class for our products, because the equipment with the LQ quality class does not comply with the European regulations for pressure vessels and food processing plants. It is the quality of tanks of very cheap world producers of the tanks.

Applicability of fermentation units according to brew machine type and required number of wort batches in a brewing day

Applicability-of-fermentation-units-by-brewhouse-and-number-of-brews-in-a-brewing-day

 

Applicability of fermentation units for different production operations

Applicability-of-fermentation-units-for-production-operations

 

 

General informations about microbreweries MODULO …

Components of the modular microbreweries MODULO – description and prices …

Typical configurations of microbrewery sets MODULO – description and prices …

Catalogue of the modular microbreweries MODULO – to download & print …

 


Additional information

Weight766 kg
Dimensions3050 × 1000 × 2360 mm
Quality class

,

Certificate

no-PED, PED