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MODULO CLASSIC 1000 : Wort brew machine – the brewhouse

 80 561 89 201 excluding tax

MODULO CLASSIC 1000 is a compact wort machine which includes all necessary equipment to produce 1180 liters of wort (needed for production approximately 1000 liters of beer) in one brew batch from malt (or malt extract or wort concentrate), hops and water. The wort brew machine is the main part of the BREWORX MODULO CLASSIC 1000 modular breweries.

The wort is an intermediate product in the beer production process. The next phase of the production cycle is fermentation and maturation of wort. This way the final product – beer is produced.

MODULO CLASSIC 1000 brewhouse wort machine is a variation of the CLASSIC 1000 machine. But in comparation with CLASSIC 1000 brewhouse we delivery the MODULO CLASSIC 1000 wort brew machine fully assembled on the basic stainless steel frame with all fittings needed to connection with other parts of the MODULO brewery using special hoses. Therefore there is not needed to install the brew machine by our technical specialists on the place. The installation is provided by customer – this way we save his costs.

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Description

MODULO CLASSIC 1000 is a compact wort machine which includes all necessary equipment to produce 1180 liters of wort (needed for production approximately 1000 liters of beer) in one brew batch from malt (or malt extract or wort concentrate), hops and water. The wort brew machine is the main part of the BREWORX MODULO CLASSIC 1000 modular breweries.

The wort is an intermediate product in the beer production process. The next phase of the production cycle is fermentation and maturation of wort. This way the final product – beer is produced.

MODULO CLASSIC 1000 brewhouse wort machine is a variation of the wort brew machine BREWORX CLASSIC 1000. But in comparation with CLASSIC 1000 brewhouse we delivery the MODULO CLASSIC 1000 wort brew machine fully assembled on the basic stainless steel frame with all fittings needed to connection with other parts of the MODULO brewery using special hoses. Therefore there is not needed to install the brew machine by our technical specialists on the place. The installation is provided by customer – this way we save his costs.

 

BREWORX MODULO CLASSIC 500 - modular breweries for medium-size restaurants with fermentors 500 or 1000 liters

 

MODULO CLASSIC 1000 wort brew machine can be used with any other brewery equipment – hot water tank, cold water tank, wort cooler, fermentation tanks, CIP sanitizing station etc. But we recommend to use this machine with other modules of the MODULO system :

 


Technical description of the MODULO CLASSIC 1000 wort brew machine

 

 

Modulo Classic 1000 brewhouse - front view on the wort brew machine

 

Modulo Classic 1000 brewhouse - top view on the wort brew machine

 

Modulo Classic 1000 brewhouse - rear view on the wort brew machine

 


 

MODULO CLASSIC 1000 wort brew machine includes in standard :

  • Malt mashing tank & wort boiling tank – Heated vessel for the mixing of the squeezed malt in water, boiling of malt mash (mashing of malt) and the boiling of filtered wort with hops.
  • Lauter tun – The wort filtering tank – tank with special sieve for the filtration of malt mash (separation of liquid wort from solid parts of malt)
  • Whirlpool tank – Tank equipped with a tangential inlet for centrifugal separation of solid parts from hopped wort. This tank is placed under the wort filtering tank.
  • Laboratory sink
  • Control panel
  • Stainless steel platform with stairs
  • All pipes and wires connections
  • All mechanically and automatically controlled valves and armatures
  • Electric switchboard cabinet
  • Control computer
  • Stainless steel main frame for easy transport

 

Main advantages of the MODULO CLASSIC 1000 wort brew machine compared with brewhouses of other manufacturers

  1. MODULO CLASSSIC 1000 is a compact standardized wort brew machine that is based on a common stainless steel frame. The machine is easily transportable in one unit, or it can be broken down into three smaller blocks.
  2. Our brewhouse allows the production of almost all types of beers, which are known in Europe and the USA. The MODULO CLASSIC 1000 brewhouse allows the production of beer using both infusion or decoction method.
  3. The whirlpool is integrated under the wort filtration tank. This solution saves space in the brewery (only for brew house volumes lower than 1000 liters)
  4. The dosage of the raw materials is carried out at the beginning of the brewing process. Brewer does not need to intervene in the brewing process (only automatic version).
  5. Two options of wort lautering – gravitational (first phase) and by pump (second phase).
  6. The electrical switchgear and the control computer are integrated in the body of the brew house. This solution greatly eliminates the required amount of electrical wiring and electrical work on site.
  7. An elimination of the negative influence of water conductivity on beer quality using the deionization belt.
  8. The brewhouse construction allows you to start mashing of the second batch during a last phase of the first batch – it speeds up the double brewing process.
  9. The placement of the lower engine agitator under the bottom of the brewhouse prevents dripping of grease into the brewhouse.
  10. Easy access to all controls and flaps.
  11. The unique glass single-hand doors on both tanks. Overpressure manholes may not be opened during wort production, while a slight overpressure in the brewhouse accelerates the brewing process.
  12. Exactly calculated sizes of containers to minimize oxidation of wort.
  13. An automatic ejection of waste grains.
  14. Removable segment sieve with trapezoidal holes allows the perfect lautering of wort. High load capacity of the sieve
  15. The possibility of producing beer from barley malt and wheat malt. The brewhouse allows also production beer from malt extract or wort concentrate.

Options and properties

 

Two raw materials for production of beer wort :

  • Classical raw materials : Malt + hops + drinking water + brewer’s yeast + (optionally other ingrediences)
  • Beer concentrates : Malt extract + hops + drinking water + brewer’s yeast + (optionally other ingrediences)

 

Four production capacities of the brewhouse :

  • 1180 liters of beer wort per day – one batch within 12 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 2360 liters of beer wort per day – two batches within 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 3540 liters of beer wort per day – three batches within 24 hours – source raw materials are malt extract, hops, drinking water and brewer’s yeast
  • 4720 liters of beer wort per day – four batches within 24 hours – source raw materials are malt extract, hops, drinking water and brewer’s yeast

 

Two available heating systems :

  • EH : Electrical heating version – The heating of the kettle is performed using an integrated electric heating elements and the heat transfer system using an oil vat that are included in the price of the machine.
  • SH : Steam heating version – The heating of the kettle is performed using an external hot steam generator that is not included in the price of the machine.

 

Special functions :

  • CIP function – the special mode ensures cleaning, sanitization and sterilization of the brewhouse, wort pipes and optionally also other devices in the brewery

 


What the SACS semi-automatic control system includes

The semi-automatic control system is part of the wort brew machine in the basic version (manual control) and it is included in the price of the brewhouse.

Automatic control system of the Modulo Classic 1000 brewhouse

Control panel for an automatic version of the MODULO CLASSIC 1000 brewhouse

  • In semi-automatic mode, the operator can adjust the exact amount of water to fill the brewhouse.
  • The operator can set up to 4 different heating steps (temperature in ° C). Everything is showed and controled simply on the touchscreen.
  • The PLC system also controls the brewing pump speed.
    The operator can adjust the volumes of liquids and mashes that he needs pump into containers.
  • The operator can adjust the amount of water he needs to fill into the boiling vessel.
  • In the wort filtering process, the system automatically senses the underpressure under the sieve and controls the suction speed of the pump to prevent malt spent grains from being squeezed on the sieve – preventing sieve clogging.
  • In the wort cooling process, the system automatically regulates the wort flow rate across the plate heat exchanger to achieve a constant desired wort temperature at the cooler outlet to the fermenters.
  • The centrifugal pump is equipped with an induction flow meter connected to the PLC.
  • Pneumatic valves are fitted to the water inlet and steam inlet in the brewhouse, they can be operated from the touch screen.
  • A pulse flowmeter is installed at the water inlet of the brewhouse.
  • All remaining valves and flaps are operated manually by the operator. Their current status is not shown on the display.

 

The control system may work in two modes :

  1. Fully manual control
  2. Semi-automatic control

The operator can freely switch between the two modes.


 

Technical specification

 

Malt mashing tank & wort boiling tank

Heated vessel for the mixing of the squeezed malt in water, boiling of malt mash (mashing of malt) and the boiling of filtered wort with hops.

  • Usable capacity 2 036 l
  • Dimensions Ø 1 415 mm, height 1 500 mm
  • Steam bottom area 1.13 m2
  • Steam jacketing area 0.56 m2
  • Steam valve ASCOjucomatik DN 20
  • Steam condensate discharge DN 20
  • Four-arm agitator with gearbox output power 355 Nm, input power 1.1 kW
  • Lighting 12V 35W
  • 2x Sanitary rotating shower DN 20
  • Steamer DN 100, 3x spraying device
  • Insulation 50 mm plasticized cotton,
  • external jacketing copper 1 mm (only for CD – Copper Design version)
  • Top cover in copper + steamer imitation DN 200 (only for CD – Copper Design version)
  • Measuring rod with ČMI-cz certification/directive 71/316/EEC

 

Lauter tun – wort filtering tank

Tank with special sieve for the filtration of malt mash (separation of liquid wort from solid parts of malt)

  • Usable capacity 1 086 l
  • Dimensions Ø 1 415 mm, height 800 mm
  • Filtration bottom 6 segments with 12% permeability
  • Nozzles for rinsing under wire 3 pc
  • Stirrer 2 arms, 8 blades
  • Gearbox 500 Nm, input power 2 200 W
  • Lighting 12V 35W
  • Mechanical temperature indicator 0-120ºC stainless steel
  • 2x Sanitary rotating shower DN 20
  • Three-way setting valve with sight glass DN 50
  • Brewer’s grains discharge 420*540
  • Equipment for automatic grains discharge
  • Insulation 50 mm plasticized cotton,
  • external jacketing copper 1 mm (only for CD – Copper Design version)
  • Top cover in copper + steamer imitation DN 200 (only for CD – Copper Design version)

 

Whirlpool tun – swirl tank

Tank equipped with a tangential inlet for centrifugal separation of solid parts from hopped wort. This tank is placed under the wort filtering tank.

  • Usable capacity 1 357 l
  • Dimensions Ø 1 415 mm, height 1000 mm
  • Sanitary manhole 430*340 mm
  • 2x Sanitary rotating shower DN 20
  • Tangential nozzle DN 20
  • Level indicator DN 20
  • Fermenting valve 2x DN 25
  • Insulation 50 mm plasticized cotton,
  • External jacketing copper 1 mm (only for CD – Copper Design version)

 

Piping, armatures

  • Primary line DN 50, 5x flap valve DN 50
  • Drain line DN 50, 3x flap valve DN 50
  • Sanitary line DN 32, 4x valve DN 32
  • Water supply and additional lines DN 32, 5x valve DN 32
  • Beer wort filter 2000l/h/DN 80
  • Mashing /fermentation pump DWO 150 Ebara
    • Input power 1.5 W
    • H max. 2.2 bar
    • pump controlled by frequency converter Fronic 1.5 kW

 

Electric installation

  • Main switch 3x 25A with central stop button
  • Motor starter 3x 2,5-4A
  • 1x Frequency converter Fronic mini 1.5 kW
  • 2x Frequency converter Fronic mini 0.75 kW
  • Digital temperature regulator of mash kettle Dixel XR20D
  • Digital regulator of beer wort output temperature Dixel XR20D
  • Circuit breaker 6A 230V
  • Circuit breaker 10A 230V
  • Circuit breaker 4A 230V
  • Plastic DIN switchboard, 36 modules
  • Wiring
    • 5*1,5 18 m
    • 5*2,5 10 m
    • 3*1 48 m

 

 

Warning : Height of the Modulo brewhouse is larger 300mm than on the pictures – there is also mounted a base frame under the brewhouse.

 

 

Dimensions and weight

  • Weight 1 520 kg
  • Basic size minimum height 3 200 mm
  • Width 4 100 mm
  • Depth 2 100 mm

This boiling equipment is mounted in a rigid frame made of 1.4301, 8 pc adjustable supports installed in its bottom part.

 

Connections:

  • Beer wort discharge DN 25
  • Cold water supply DN 25
  • Hot water supply DN 25
  • Drain line DN 50
  • Electro 5*2,5 6000 W

 

Auxiliaries:

  • Wash basin with combined lever taps assembly
  • Cooling device for samples
  • Flow meter DN 25 of water supply
  • Water filter
  • Combined water taps assembly with digital indication of temperatures
  • Steps to service bridge 750*730*585 mm

 

Transport

This equipment is usually shipped in assembled state with exception for copper covers, steamer for steam condensation, steps of service bridge and electric switchboard.

 


Brewery sets equipped with the Modulo Classic 1000 brewhouse :


Breweries MODULO CLASSIC 1001
Brewery Modulo Classic 1000

– Typical kits of modular breweries MODULO with the brewhouse Breworx Classic 1000 and fermenters with volume 1000 liters. Micro Breweries MODULO CLASSIC 1001 are simple brewery sets what customers assembly themself without our technician specialists.

Breweries MODULO CLASSIC 1002

– Typical kits of modular breweries MODULO with the brewhouse Breworx Classic 1000 and fermenters with volume 2000 liters. Micro Breweries MODULO CLASSIC 1002 are simple brewery sets what customers assembly themself without our technician specialists.

 

 

 

 

 

 

 


 

Scheme of the Modulo Classic microbrewery

I. Basic configuration :

Block scheme of the Modulo Classic brewery - in basic configuration

II. Expanded configuration :

blokove schema mp bwx modulo pmc 001 rozsireny 900 EN - MODULO CLASSIC 1000 : Wort brew machine – the brewhouse


Optional accessories :

Malt Mill mm-101-400x400

MM-503EWR : Mill for malt 500 kg/hr – extra wide rollers

Malt mill for preparation of malt grists with production capacity from 400 to 500 kg per hour. Extra wide rollers !! Powerful electrical malt mill (malt grinder) for preparation of malt grist from malted grains. Extra wide cylinders ensure desired squeezing of grains without their damaging.

esg-65mwt Electric steam generator

ESG-65MWT : Electric steam-generator

The compact and automatic electric hot steam-generator ESG-65MWT with power from 25 kW to 50 kW (from 33 to 65 kg of hot steam per hour), steam pressure from 1 to 6 bar. The Modulo ESG system includes water treatment set, electric switchboard cabinet and all pipe&electric connections. Electric and automatic steam-generator, available power from 25 kW to 50 kW. Water feed can be connected directly to the water mains or to a condensate tank. Regulation of the working steam pressure is adjustable in range from 1 to 6 bar.

Wort cooler and aerator

WCASB-1000 : Compact wort cooler and wort aerator 1000 l/hr

Two-stage tabular heat exchanger intended for cooling of the wort from 98 ° C to 7 ° C using 15 ° C and 1 ° C water before starting of beer fermentation process. The plate heat exchanger and the aeration candle are attached to a stainless steel panel which is equipped with temperature sensors and digital displays.

Modulo wort cooling module

WCU-1500 : Compact wort cooling unit with cold water tank 1500 liters

Special module, which integrates the heat exchanger unit for cooling of the wort, stone for aeration of the wort and the storage ice water tank 1500 liters with an independent cooling unit on a shared frame with the wheels and adjustable legs. Ice water for cooling of the wort  is preprared in a stainless steel insulated tank and is ready for use.

Modulo wort cooling module with integrated both hot water tank and cold water tank

WCUHWT-1500 : Compact wort cooling unit with hot/cold water tanks 2×1500 liters

Special module, which integrates the unit for cooling of the wort consists of heat exchanger, ice water tank 1500 liters and independent water cooler for cooling of the wort, stone for aeration of the wort and the hot water tank 1500 liters on a shared frame with the wheels and adjustable legs. Hot water that we receive from cooling of the wort in the first stage of cooling (in the plate heat exchanger integrated in the brewhouse) is collected in a stainless steel insulated tank and is ready for use. Most often brewers use the hot water for preparing the next batch of brewing, but also when washing and sanitizing other equipment in microbrewery. This recuperation of waste heat from wort cooling contributes to substantial savings in production costs.

FUIC fermantation and maturation unit

FUIC-CHP2C-2x1000CCT : Compact beer fermentation unit 2×1000/1170 liters

The compact unit for the beer fermentation and maturation process with integrated cooling BREWORX MODULO FUIC-CHP1C-2x1000CCT is an independent mobile equipment with two fermenters type of cylindrical-conical tanks 2x 1000 liters (total capacity 2×1170 liters) The FUIC unit includes everything what is necessary to the main fermentation of beer, to the beer maturation under pressure, to an isobaric filling beer into kegs or bottles or to serving beer into drink glasses directly from the fermenters that are included in this unit.

Alternatives :
CBFSOT-2Z-02-Complete beer fermentation set

CFSOT1-10xCCT1000C : Complete set for the fermentation of beer with 10x CCT-1000C

Complete set for the fermentation and maturation of beer. This set  includes all equipment necessary for professional production of beer using the fermentation and maturation of wort produced before by the brewhouse. This set is also designed for production of cider from fruit or carbonized wine. Assembling of the set is very easy. The installation does not require any professional workers – there is needed only adequate handling equipment for moving and installation of heavy cylindrical-conical fermenters on place after delivering of the set.  All wires, temperature measuring and regulation equipment (exclude covered central control cabinet and cooler) operate with safety voltage 24V, therefore they can be installed by customer using the installation manual. Therefore the price of the set does not include the installation work.

Alternatives : CFS – Complete fermentation sets

CBFSOT-2Z-02-Complete beer fermentation set

CFSOT1-10xCCT2000C : Complete set for the fermentation of beer with 10x CCT-2000C

Complete set for the fermentation and maturation of beer. This set  includes all equipment necessary for professional production of beer using the fermentation and maturation of wort produced before by the brewhouse. This set is also designed for production of cider from fruit or carbonized wine. Assembling of the set is very easy. The installation does not require any professional workers – there is needed only adequate handling equipment for moving and installation of heavy cylindrical-conical fermenters on place after delivering of the set.  All wires, temperature measuring and regulation equipment (exclude covered central control cabinet and cooler) operate with safety voltage 24V, therefore they can be installed by customer using the installation manual. Therefore the price of the set does not include the installation work.

Alternatives : CFS – Complete fermentation sets

Tools for the brewhouse

Full set of the brewer´s tools and accessories for small brewery

Sacharimeter for brewery + attestation 0 – 6° 1 pc, Sacharimeter for brewery + attestation 4°-10° 1 pc, Sacharimeter for brewery + attestation 10°– 20° 1 pc, Alcoholometer + attestation(only in ČR) 1 pc, Graduated cylinder 1 pc, Pump for ice water (spare part) 1 pc, Pump for beer EBARA CDXM 70/7 1 pc, Beer hose EPDM 4 pcs, Reducion valve CO2 1 pc, Hose and connector CO2 50 m, Hose and connector for distribution of beer 150 m, Stainless step ladder at CKT/SP 1 pc, Holder of saccharimeter, design oak/stainless 1 pc, Cooling of samples (only with stainless brewhouse) 1 pc, Pump sight glass with detour DN 25 or 32 1 pc, Wooden gauge rod 1 pc, Yeast collector (only with fermentation tank) 1 pc, Beer hose coupling DN 25 or 32 3 pcs, Handling and fixing equipment.

Optional servicesBTS – Brewer´s training services for starting of a new microbrewery and also for already operating microbreweries – all courses are laded by certificated Czech brewer master in Czechia or in the country of the customer.

 

Additional information

Weight1600 kg
Dimensions4100 × 2100 × 2700 mm
Heating system

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