» » CIP-52 Cleaning and sanitizing station 2×50 liters

CIP-52 Cleaning and sanitizing station 2×50 liters

 4 646 6 505 excluding tax

The CIP-52 is a mobile machine to the sanitation and sterilization of vessels and piping routes. This is a fully equipped system for breweries and other food production plants : Cleaning-In-Place. The CIP equipment provides heating and circulation of alkaline and acid solutions using a pump through pipe system, hoses and sanitary shower that sprays sanitary solution on interior walls of the sanitized vessel. The device consists of two separate containers with nominal volume of 50 liters and one neutralization vessel (23 l), one centrifugal pump, electric control panel, manual valves and all installation pipes as well. Digital temperature control in range of 0-80 °C. This type of the CIP station is recommended for cleaning and sanitation of fermentation tanks, storage tanks, water tanks with volume from 0 up to 2000 liters and all piping routes and other facilities that come in contact with beverages or food.

Functions of the vessels (3):

  • Alkaline vessel for alkaline cleaning-sanitation of all brewery equipment
  • Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-52 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according of selected variant. Containers (vessels) are not insulated.

 

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SKU: CIP-52 Category: Tags: , ,
   

Description

 

CIP-52 : Cleaning-In-Place – Machine to the cleaning and sanitizing of vessels and piping routes in breweries and other food production plants with two tanks 50 liters

The CIP-52 is a mobile machine to the sanitation and sterilization of vessels and piping routes. This is a fully equipped system for breweries and other food production plants : Cleaning-In-Place. The CIP equipment provides heating and circulation of alkaline and acid solutions using a pump through pipe system, hoses and sanitary shower that sprays sanitary solution on interior walls of the sanitized vessel. The device consists of two separate containers with nominal volume of 50 liters and one neutralization vessel (23 l), one centrifugal pump, electric control panel, manual valves and all installation pipes as well. Digital temperature control in range of 0-80 °C. This type of the CIP station is recommended for cleaning and sanitation of fermentation tanks, storage tanks, water tanks with volume from 0 up to 2000 liters and all piping routes and other facilities that come in contact with beverages or food.

Scheme of the CIP-52 Cleaning-In-Place machine

 

CIP unit with cleaning solutions in two 50L tanks and a 23L neutralizing vessel

A principe of the cleaning and sanitizing process is based on circulation of an alkaline or acid solution through a sanitary shower spraying it onto vessel walls and into its space. It is equipped also with a flowheater with digital regulation of temperatures ranging from 0°C to 80°C.

The CIP consists of two main tanks for alkaline and acid solution and one vessel used for a neutralization of the solutions. The circulation of the sanitary solutions is provided by a pump and a system of connecting hoses.

Functions of the vessels (3):

  • Alkaline vessel for alkaline cleaning-sanitation of all brewery equipment
  • Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-52 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304). Containers (vessels): not equipped with insulation.

CIP-52 : Cleaning-In-Place machine to the cleaning and sanitizing of vessels and piping routes in breweries with two tanks 50 liters and 23 liters of the neutralizing vessel

 

Description of the cleaning-sanitizing cycle

 

The cleaning-sanitizing cycle usually consists of these steps :

  1. Pre-rinsing  – rinsing of the production equipment using cold or hot water.
  2. Cleaning – cleaning of the production equipment using circulated hot water.
  3. Rinsing – thorough rinsing of the production equipment using cold or hot water.
  4. Chemical disinfection (sanitation) – washing of technology using alkaline and then acid sanitizing solution at the desired concentration.
  5. Rinsing – thorough rinsing of the production equipment using cold or hot water.
  6. Neutralization –  is performed after the finish of several cleaning and sanitizing cycles – mixing alkaline and then acidic sanitizing solution to achieve neutral pH of the solution and their discharge to the channel.

 

 

CIP cleaning and sanitizing process - diagram

More informations : All about the process Cleaning-In-Place

 

 

 

Description of the CIP-52 Cleaning-In-Place CIP stationParameters

  • Width 1 150 mm
  • Height 1 460 mm
  • Depth 480 mm
  • Container with NAOH 50 l
  • Container with H2SO4 50 l
  • Boiler 12 l
  • Heating element 3 500 W
  • Neutralization vessel 23 l
  • Distribution piping DN 25
  • Armatures (outputs / inputs) DN 32, 1.4301
  • Centrifugal pump, type EBARA CD/I 90/10 IE3, 0,75kW 90 l/min, 230V/50Hz (AISI 316L)
  • Electric switchboard
  • Main electrical connection 3*400V/50Hz 16A
  • Circuit breaker 230V 16A
  • Digital regulator Dixel XR 10 D
  • Contactor of heating 230V 16A
  • Motor starter 230V
  • Probe NTC 6 mm
  • Cable 5x 1.5 5m
  • Inlet (suction part) GG DN 25
  • Outlet (delivery part) GG DN 25

Warranty

  • Equipment CIP 50 36 months
  • Electric installation 24 months
  • Pump 24 months

 

Material

  • Version CIP-52-304 : Pump inner parts and heating chambers are made from stainless steel AISI 316. Pipes, fittings, frame and tanks are made from stainless steel AISI 304.
  • Version CIP-52-316 : All parts are made from stainless steel AISI 316.

 

CIP-52 cleaning and sanitizing machine in the newest version

 


Technological scheme of the CIP-52 station connected with an external tank to be cleaned and sanitized

Technological scheme of the CIP-52 station connected with an external tank to be cleaned and sanitized

 

  • Tank A : Alkaline vessel for alkaline cleaning-sanitation of all brewery equipment
  • Tank B : Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Tank C: Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain
  • Pump : Circulation pump EBARA
  • Heaters : Electric heating elements in separate chambers
  • F1 : Fitting-armature to connection of hose for the sanitizing solution outlet (spraying of the sanitized tank)
  • F2 : Fitting-armature to connection of hose for the sanitizing solution inlet (return from the sanitized tank)
  • F3 : Fitting-armature to connection of hose for the filling the CIP with water
  • OPTIONAL : V1 : Valve to cleaning of the Tank A
  • OPTIONAL : V2 : Valve to cleaning of the Tank B
  • V3: Valve to filling the tank A
  • V4: Valve to filling the tank B
  • V5: Valve to open/close of the sanitizing solution outlet
  • V6: Valve to suction of sanitizing solution from the Tank A to the pump
  • V7: Valve to suction of sanitizing solution from the Tank B to the pump
  • V8: Valve to draining of the Tank A
  • V9: Valve to draining of the Tank B
  • V10: Valve to open/close of the water inlet
  • V11: Valve to open/close of the sanitizing solution inlet
  • OPTIONAL : V12: Valve to suction of sanitizing solution from the Tank C to the pump
  • V13: Valve to draining of the Tank C

 

Surcharges for the OPTIONAL equipment (the Self-cleaning packet – see the blue items on the CIP scheme ) :

  • Self-cleaning packet made of AISI 304 … 680 Eur
  • Self-cleaning packet made of AISI 316 … 980 Eur

Dimensions

CIP-52 Dimensions od the Cleaning-In-Place unit

 


 

Why to use the CIP for cleaning and sanitation of the brewery equipment ?

Advantages of the CIP-52 machineAdvantages of our CIP stations compared to the simple cleaning and sanitatizing technology with a pump:

  1. Less preparatory work: Sanitizing solutions are always prepared in the CIP containers and they are available in the desired dilution for several cleaning and sanitizing cycles. Their preparation before each cleaning and sanitizing cycle is not needed.
  2. Increasing work safety: Limiting the frequency of manipulation with sanitizing solutions reduces the likelihood of burns the operator when handling concentrated acids and alkalis.
  3. Saving of time and energy: Continuous heating of cleaning and sanitizing solution during the cleaning and sanitizing cycles and keeping them at a prescribed temperature increase considerably the efficiency of cleaning and sanitation, resulting in time saving operation of the equipment and saving of electricity consumption. All cleaning process, pump operations, heating of sanitizing solutions and water, they all take significantly less time, require less human work and electric energy.
  4. High efficiency of cleaning and sanitation: Compared with the cleaning and sanitizing of the food processing equipment by simple circulation pump there is still the same temperature of the sanitizing solutions during all time of the CIP cycle, if our CIP unit is used for this operation. Cleaning and sanitation with hot water and disinfectant solutions is definitely more effective than the same procedure with cold solutions, and therefore containers and equipment are perfectly clean after disinfection and washing cycles and are also free of organic and other impurities, which is desirable not only in the brewing industry but also in any other beverage or food production process. This is a prerequisite for compliance with legal hygiene requirements.
  5. Simple and efficient neutralization of acid and alkaline solutions after use: Neutralizing vessel (part of the CIP station) allows easy, safely and completely neutralize the used acid and alkaline sanitizing solution before pouring into the channel. It fully meets the requirements of laws to protect the environment and prevents damage to sewerage systems and other building components. Furthermore, this increases the safety when handling used washing and sanitization solution.

Additional information

Weight550 kg
Dimensions1150 × 700 × 1550 mm
Material

AISI 304, AISI 316