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BFL-MB1200 Automatic bottle filling line – up to 1200 bph

 89 610 excluding tax

The automatic bottle filling line BFL-MB1200 is fully equipped for the production capacity up to 1200 bottles (0,33L) per hour.  It consists of these components and services :

  1. BFA-MB1200 Automatic monoblock bottle rinser-filler-crowner
  2. Dummy bottles for CIP cleaning in closed circuit
  3. High Temperature washing kit at 85 ⁰C for hot caustic solution internal cleaning
  4. Linear labeller for body label application
  5. Photocell for bottle jam out of the labeller
  6. Photocell for standard labels (No transparent, No metal)
  7. Date coder integrated into labeller – U2 Inkjet coder
  8. Conveyor system to connect labeler & Microblock together with rotary bottle infeed table & rotary bottle accumulation table Ø800mm (to allow single man operation)

SKU: BFL-MB1200 Category: Tag:
   

Description

The automatic bottle filling line BFL-MB1200 is fully equipped for the production capacity up to 1200 bottles (0,33L) per hour.  It consists of these components and services :

  1. BFA-MB1200 Automatic monoblock bottle rinser-filler-crowner
  2. Dummy bottles for CIP cleaning in closed circuit
  3. High Temperature washing kit at 85 ⁰C for hot caustic solution internal cleaning
  4. Linear labeller for body label application
  5. Photocell for bottle jam out of the labeller
  6. Photocell for standard labels (No transparent, No metal)
  7. Date coder integrated into labeller – U2 Inkjet coder
  8. Conveyor system to connect labeler & Microblock together with rotary bottle infeed table & rotary bottle accumulation table Ø800mm (to allow single man operation)

 

BFL MB1200 01 - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

Layout :

BFL MB1200 layout - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

 

I. BFA-MB 1200 Automatic monoblock bottle rinser + filler + crowner

 

A high quality machine. For rinsing of bottles, isobaric filling of bottles, closing of bottles; with long lifespan thanks to our special double degassing of Oxygen; with electropneumatic filling valves.
BFA MB1200 Automatic monoblok bottle rinser filler capper 600x600 - BFL-MB1200 Automatic bottle filling line - up to 1200 bph
Hourly capacity:
– Up to 960 pcs of the 0.5 lt bottles per hour
– Up to 1200 pcs of the 0.3 lt bottles per hour

 

Technical parameters

  • Product:   Carbonated Beer
  • Type of bottle:  Glass & aluminium cans
  • Type of closure:  Ø 26 mm (crown cap)
  • Number of bottle rinsing positions:  6
  • Number of bottle filling valves:  6
  • Number of bottle capping heads:  1 + optionaly capping head for cans
  • Rinsing system: by water – with single stage water treatment
  • Filling system:  electropneumatic, isobaric filling valves
  • Filling temperature:  0-2°C
  • CO2 content:  Max 5,5 g/lt.
  • Pressure:   Max: 2-2,5 bar
  • Bottle standard dimensions:  ø min. 50/max. 100 – h min.180/max. 340
  • Machine rotation:   Clockwise
  • Speed adjustment:  electronic, by inverter
  • Photocells with automatic start/stop : positioned at inlet and exit
  • Machine dimensions (standard crown capping head) L x W x H : 2510 x 1930 x 2300mm
  • Machine dimensions (with double turret ) L x W x H : 2510 x 2090 x 2300 mm
  • Output:  up to 1,200 bph x 330ml / up to 960 bph x 500ml

 

 

 

BFA MB1200 02 - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

The BFA-MB1200 bottle filler - view 02

BFA MB1200 05 - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

BFA MB1200 control panel touchscreen - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

 

 

First section : The rinsing turret with six grippers

  • Rinsing turret, supplied with six grippers with standard fixed nozzles.
  • The bottle gripper pads can be easy extra-rapid assembles and disassembled.
  • The bottle rinser modul is supplied with a single stage rinsing water treatment
  • Electro-valve to automatic control the rinsing fluid. The valve stops the reatment fluid flow every time the machine stops and starts it at the machine re-starting.
  • Manual turret height adjustment

BFA MB1200 bottle rinser module - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

 

Second section: Filling turret, with electropneumatic counterpressure valves

  • Counter-pressure filling turret, supplied with six electropneumatic valves suitable for filling beer into glass bottles and into alluminum cans
  • Manual filling turret height adjustment for use the turning turret for seaming cans
  • The filling turret has a tank with a mirror polished internal surface and a level control probe
  • Filling level accuracy +/- 2mm

 

BFA MB1200 bottle filling module - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

Filling steps for glass bottles

BFA-MB1330-bottle-filling-steps

1st stageFirst pre-vacuumationAfter the lifting of the bottle, the vacuum pump starts - exhausting air from bottle
2nd stageFirst CO² injectionThe vacuuming pipe is closed and the injection of CO² starts - filling bottle with CO²
3rd stageSecond pre-vacuumationThe valve for the CO2 closes and the vacuuming pump starts - exhausting CO² from bottle
4th stageSecond CO² injectionThe vacuum pipe stays open for a very short time while the CO² is opening and then it is closed
5th stageFillingWhen the pressure inside the bottle is the same as the pressure in the upper filling tank the filling valves is open and the filling process of the bottle starts
6th stageEnd of fillingWhen the filling of the bottle is finished, after a short pause, the snift is open for degassing of the bottle
7th stageDegassingThe electro mechanical valve opens and degasses the bottle

All of the above mention cycles are adjustable and recordable in the PLC so that they can be verified and used in future.

 

 

Third section : Capping of bottles

Bottle capping equipment in the capping turret is suitable for crown corks of glass bottles. It is supplied with:

  • Automatic vibrating sorter, made of AISI 304 stainless steel; equipped with device for monitoring caps level in the stack
  • Chute equipped with cap presence monitoring device, made of AISI 304 stainless steel
  • Capping head with pressure-closing cone for permanent crown cap deformation.
  • Device to removing beer foam before capping – it removes oxygen from the bottle neck.

BFA MB1200 bottle capping module - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

Optional equipment (prices on request) :

  • Revolving turret with two types of heads mounted on the same turret.
  • Special heads for : screw corks, mushroom corks, wine corks, plastic caps.

 

Standard equipment and benefits of the BFA-MB1200 machine

  1. Inlets for rinsing water and for carbon dioxide provided with globe valves made in stainless steel.
  2. Product inlet complete with pneumatic butterfly valve.
  3. Panel with steel manometer and pressure regulation for lifting elements and counter of pressure in the upper tank.
  4. Upper tank is equipped with steel manometer and thermometer.
  5. Vacuum regulator on the vacuum tank.
  6. User friendly Omron 7” colour HMI touchscreen control panel & PLC
  7. Three color indicators for all status indication.
  8. Faster filling cycleIntegral brushless operation for more accurate positioning of bottles and faster servicing
  9. Higher quality of vacuum for oxygen retention – lowest in the beverage industry
  10. Low Oxygen TPO (Total Packaged Oxygen) values between 50-80 PPB.
  11. User friendly Omron 7” colour HMI touchscreen control panel & PLC
  12. Improved bottle capping head – can now also apply ROPP, cork corks, crown caps and plastic crew caps
  13. Total control of cycles of machine through interactive touch screen
  14. IoT Smart Device: Full internet connection for remote technical diagnosis and assistance
  15. Easy visibility and access from all sides via transparent opening doors for easy maintenance
  16. Possibility to fill short neck bottles
  17. Improved bottle rinser with the “No bottle – no spray” system
  18. Flexibility to fill any size bottle or aluminium can
  19. Easy and rapid changeover from glass bottling to alluminium cans

 


II. Beer pump

  • Pneumatic stainless steel diagphragm pump for feedeng beer to the filler
  • This device works without electrical consumption – it needs only pressure air
  • Minimalized mechanical impact on beer

BFA-MB1330-beer-pump

BFA-MB1330-beer-pump-how-it-work


III. Automatic linear self-adhesive labelling machine

BLA MB1500 02 - BFL-MB1200 Automatic bottle filling line - up to 1200 bphAutomatic linear labelling machine equipped with 1 (one) self adhesive labelling station, max. Ø300mm. reel, suitable to apply one front self-adhesive label onto glass containers.

Production Speed: 1.500 BPH maximum

  • Label minimum length:     10 mm
  • Label maximum length:  130 mm
  • Label minimum height:     10 mm
  • Label maximum height:    80/120/160/240 mm
  • Container minimum diameter:     40 mm
  • Container maximum diameter:  130 mm
  • Container minimum height:       150 mm
  • Container maximum height:      370 mm

 

 

DATE CODER

  • Display : 2,8″ full color LCD
  • Plug´n Play design : Hewlett Packard TIJ 2.5 printing technology
  • Printable images : Alphanumeric , logo, date/time, expiry date
  • Printable lines : 1,2,3,4 lines. Total line heigh is limited to 12.7 mm
  • Conveyor speed : 76 meters per minute

BFA-MB1330-data-coder2


Optional services :

Installation work on the place …. € 5600 / 5 + 2 days

instalation work 150x150 - BFL-MB1200 Automatic bottle filling line - up to 1200 bph

The price is valid for all countries of the European Union. The price includes five days work (+ two days travelling) of two specialists on the place – assembling and start up of the equipment.

The price does not include : transports costs and accomodation of the workers. Will becalculated individualy.

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