» » CIP-103 : Cleaning and sanitizing station 3×100 liters

CIP-103 : Cleaning and sanitizing station 3×100 liters

 9 633 13 486 excluding tax

The CIP station CIP-103 with the with the Clean-In-Place technology, with usable volume of work solutions tanks 3×100 liters is intended for the cleaning, sanitation and sterilization of vessels and pipe-routes in a brewery or other food processing equipment. This type of the CIP station is recommended for cleaning and sanitation of tanks with volume from 0 up to 4000 liters.

Functions of the vessels (4):

  • Alkaline vessel for cold alkaline cleaning-sanitation of all brewery equipment
  • Alkaline vessel for hot alkaline ccleaning-sanitation of all brewery equipment
  • Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-53 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according of selected variant. Containers (vessels) are not insulated.

 

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SKU: CIP-103 Category: Tags: , ,
   

Description

The CIP station CIP-103 with the with the Clean-In-Place technology, with usable volume of work solutions tanks 3×100 liters is intended for the cleaning, sanitation and sterilization of vessels and pipe-routes in a brewery or other food processing equipment. This type of the CIP station is recommended for cleaning and sanitation of tanks with volume from 0 up to 4000 liters.

 

CIP unit 3×100 liters with the neutralizing vessel

 

Scheme of the CIP-103 :

cip 53 scheme - CIP-103 : Cleaning and sanitizing station 3x100 liters - cip

 

Its function is based on a circulation of alkaline or acid solution through a sanitary shower, which sprays it onto the walls of a vessel and also into its space. It is also equipped with a flowheater with a digital regulation of temperatures ranging from 0°C to 80°C.

The CIP consists of three main tanks for alkaline and acid solutions and one vessel used for a neutralization of the solutions. The circulation of the sanitary solutions is provided by a pump and a system of connecting hoses.

  • Functions of the vessels (4):
    • Alkaline vessel for cold alkaline cleaning-sanitation of all brewery equipment
    • Alkaline vessel for hot alkaline ccleaning-sanitation of all brewery equipment
    • Acid vessel for acid cleaning-sanitation of all brewery equipment
    • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-103 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304). Containers (vessels): not equipped with insulation.

 

Description of the cleaning-sanitizing cycle

 

The cleaning-sanitizing cycle usually consists of these steps :

  1. Pre-rinsing  – rinsing of the production equipment using cold or hot water.
  2. Cleaning – cleaning of the production equipment using circulated hot water.
  3. Rinsing – thorough rinsing of the production equipment using cold or hot water.
  4. Chemical disinfection (sanitation) – washing of technology using alkaline and then acid sanitizing solution at the desired concentration.
  5. Rinsing – thorough rinsing of the production equipment using cold or hot water.
  6. Neutralization –  is performed after the finish of several cleaning and sanitizing cycles – mixing alkaline and then acidic sanitizing solution to achieve neutral pH of the solution and their discharge to the channel.

 

 

CIP cleaning and sanitizing process - diagram

More informations : All about the process Cleaning-In-Place

 

 

cip 53 01 - CIP-103 : Cleaning and sanitizing station 3x100 liters - cipParameters

  • Width 1 950 mm
  • Height 1 860 mm
  • Depth 590 mm
  • Container with cold caustic solution 100 liters (non-insulated)
  • Container with hot caustic solution 100 liters (non-insulated)
  • Container with cold acid solution 100 liters (non-insulated)
  • Boiling chamber 12 l
  • Heating element 6 000 W
  • Neutralization vessel 83 l
  • Distribution piping DN 25
  • Armatures (outputs / inputs) DN 32, 1.4301
  • Centrifugal pump, type EBARA CD/I 90/10 IE3, 0,75kW 90 l/min, 230V/50Hz (AISI 316L)
  • Electric switchboard
  • Main electrical connection 3*400V/50Hz 16A
  • Circuit breaker 230V 16A
  • Digital regulator Dixel XR 10 D
  • Contactor of heating 230V 16A
  • Motor starter 230V
  • Probe NTC 6 mm
  • Cable 5x 1.5 5m
  • Inlet (suction part) GG DN 25
  • Outlet (delivery part) GG DN 25

Warranty

  • Equipment CIP 103 36 months
  • Electric installation 24 months
  • Pump 24 months

 

Material

  • Version CIP-103-304 : Pump inner parts and heating chambers are made from stainless steel AISI 316. Pipes, fittings, frame and tanks are made from stainless steel AISI 304.
  • Version CIP-103-316 : All parts are made from stainless steel AISI 316.

 


 

Why to use the CIP for cleaning and sanitation of the brewery equipment ?

advantages-01Advantages of our CIP stations compared to the simple cleaning and sanitatizing technology with a pump:

  1. Less preparatory work: Sanitizing solutions are always prepared in the CIP containers and they are available in the desired dilution for several cleaning and sanitizing cycles. Their preparation before each cleaning and sanitizing cycle is not needed.
  2. Increasing work safety: Limiting the frequency of manipulation with sanitizing solutions reduces the likelihood of burns the operator when handling concentrated acids and alkalis.
  3. Saving of time and energy: Continuous heating of cleaning and sanitizing solution during the cleaning and sanitizing cycles and keeping them at a prescribed temperature increase considerably the efficiency of cleaning and sanitation, resulting in time saving operation of the equipment and saving of electricity consumption. All cleaning process, pump operations, heating of sanitizing solutions and water, they all take significantly less time, require less human work and electric energy.
  4. High efficiency of cleaning and sanitation: Compared with the cleaning and sanitizing of the food processing equipment by simple circulation pump there is still the same temperature of the sanitizing solutions during all time of the CIP cycle, if our CIP unit is used for this operation. Cleaning and sanitation with hot water and disinfectant solutions is definitely more effective than the same procedure with cold solutions, and therefore containers and equipment are perfectly clean after disinfection and washing cycles and are also free of organic and other impurities, which is desirable not only in the brewing industry but also in any other beverage or food production process. This is a prerequisite for compliance with legal hygiene requirements.
  5. Simple and efficient neutralization of acid and alkaline solutions after use: Neutralizing vessel (part of the CIP station) allows easy, safely and completely neutralize the used acid and alkaline sanitizing solution before pouring into the channel. It fully meets the requirements of laws to protect the environment and prevents damage to sewerage systems and other building components. Furthermore, this increases the safety when handling used washing and sanitization solution.

Additional information

Weight195 kg
Dimensions1400 × 800 × 2200 mm
Material

AISI 304, AISI 316