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KWFL-MB41A : Automatic rinsing-washing-filling line for stainless steel kegs

Price only on demand

The automatic line for the filling and washing of stainless steel kegs with production capacity from 50 to 68 kegs per hour.

Description

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The automatic line for the filling and washing of stainless steel kegs with production capacity from 50 to 68 kegs per hour.

The machines are designed and made with special care paid to hygiene and available in different sizes and models. The entire structure of the machine and the parts that are contact with the liquid are entirely made out of AISI 304 stainless steel.

The filling head was conceived with careful detail to exclude any type of contact with air on the part of the product being worked and to ensure a filling that’s completely sterile.

 

 

The keg washing systems were conceived to ensure:

a) Perfect cleaning the kegs

b) Checking and monitoring of the rinsing phase

c) At the end of every work phase, the checking for the absence of liquid in the kegs, thus confirming the impossibility of unwanted rackings to then be able to provide the assurance that the discharge phase has occurred.

Keg filling line KWFL-MB41A

 

 

The systems are fitted for the connection with a steam-generator for hot sterilization of the containers. The command and control parts are positioned in a watertight control board and electronically managed thanks to the use of a PLC.

Our valves for the controlling of the washing and filling cycles are made out of turned-ingot stainless steel and, thanks to their perfect internal finishing, allow for easy washing and sterilization, thereby preventing filth and grime from settling. In addition, the special solid steel
structure guarantees excellent resistance to wear and minimizes the need for ordinary maintenance operations.

 

 

The KWFL-MB41A system includes :

  • Stainless steel frame
  • AISI 304/316 L stainless steel product piping
  • AISI 304 L stainless steel control board
  • Adjustable supporting feet
  • Automatic keg type regulator via pneumatic centering device
  • Washing and filling function via PLC
  • Transfer of the kegs through a beam detector
  • Keg centering device
  • Operator interface with touch screen
  • Liquid-detection sensor at each rinsing, washing and steaming phase (no condensation)
  • Keg-detection sensor (on washing-and-filling head)
  • Filling with pressure sensor and maximum liquid-level detection
  • Detergent heating via steam pocket or electrical resistance –  By choice
  • Accident-prevention protection with barriers and door-closure monitoring sensor
  • Electrical outlet for connection to the feed pump
  • 250 liter CIP (Clean-in-place) tank for basic detergent
  • 250 liter CIP (Clean-in-place) tank for acidic detergent
  • Pump for the re-circulation of the basic detergent
  • Pump for the re-circulation of the acidic detergent
  • Kit for the washing and sanitization of the filling heads
  • Use and maintenance manual in Italian and English

 

mb41a-working-cycles

 


Technical specifications :

KWFL-MB21AKWFL-MB31AKWFL-MB41A
CHARACTERISTICS
Filling capacity range10-50 l10-50 l10-50 l
Designed for product BeerBeerBeer
Washing heads234
Filling heads111
Liter counter - accuracy± 0.20%± 0.20%± 0.20%
Average filling accuracy± 1.5%± 1.5%± 1.5%
Accident-prevention protectionBarriers with stop blocksBarriers with stop blocksBarriers with stop blocks
Sanitization – sterilizationWater-chemical-SteamWater-chemical-SteamWater-chemical-Steam
PRODUCTION
Maximal capacity - for 20/30L kegs405068
Maximal capacity - for 50L kegs304050
CONSTRUCTION MATERIALS
Construction materialAisi 304 LAisi 304 LAisi 304 L
Material in contact with the liquidAisi 304/316LAisi 304/316LAisi 304/316L
DIMENSIONS AND WEIGHT
Height of the work table (mm)870870870
Dimensions WxDxH (mm)4970x1600x24004970x1600x24004970x1600x2400
Weight (Kg)105012301600
ELECTRICITY
Filler’s installed power (kW)333
Power of the heating if is present (kW)4.599
Electric power supply system400V 3/pe 50Hz400V 3/pe 50Hz400V 3/pe 50Hz
CONSUMPTION
Maximal liquid flow rate (l/h)360036003600
Product pressure (bar)2.52.52.5
Air pressure (bar)666
Air consumption ( l/min)135013501350
Nitrogen pressure (bar) 666
Nitrogen consumption ( l/min)300335365
Water pressure (bar)333
Water flow rate (liters/hour) 230023002300
Heating steam (kg/h)242424
Sterilization steam (kg/h)232527
CONNECTIONS
Product DN 25 FDN 25 FDN 25 F
Compressed air½” F gas½” F gas½” F gas
Nitrogen⅜” F gas⅜” F gas⅜” F gas
Detergent-heating steam ½” F gas ½” F gas ½” F gas
Sterilization steam½” F gas½” F gas½” F gas
Water¾” F ¾” F gas¾” F gas

 

Configuration A : (without the washing the outer surface of kegs, without the ejector of bad kegs)  :

 

This configuration includes  :

Code Pos. Description Q.ty Total price €
126K045 1 2m stainless steel iddle roller conveyor (loading the empty dirty kegs) 1 On demand
126k137 2a 1.5m stainless steel motorized idle roller conveyor 1 On demand
126K030 2b Automatic arms for keg queue stopping and releasing kegs to enter the washing-filling monoblock at prescribed intervals 2 On demand
126k004 / Keg-probe and filling head rinser On demand
126k125 3 KWFL-MB41A : Automatic rinsing-washing-filling monoblock for stainless steel kegs On demand
26K067 4 2m stainless steel motorized roller conveyor 1 On demand
126K043 5 Pincer keg dumper 1 On demand
126K045 6a 2m stainless steel iddle roller conveyor (loading the empty dirty kegs) 1 On demand
6b Unloading the cleaned full kegs
126k135 / Perimetrical protections 24m On demand
126k130 / Perimetrical doors 4 On demand
Total On demand
Related services :
Start-up and commissioning of the whole keg washing-filling line by our technician. One week of the specialist´s work. Travelling, board and accomodation is not included in this price.  (Indicative price – will be calculated for each individual project). On demand
PDI test in our company at the testing time, before loading the equipment. Included in price

 

 

 

Configuration B : (with the washing the outer surface of kegs, with the ejector of bad kegs)  :

This configuration includes  :

Code Pos. Description Q.ty Total price €
126K118 1 1.5m stainless steel idle roller conveyor (loading the empty dirty kegs) 1 On demand
126K143 2 1.5m stainless steel motorized idle roller conveyor 1 On demand
126K030 3 Automatic arms for keg queue stopping and releasing kegs to enter the washing-filling monoblock at prescribed intervals 2 On demand
12830 4 KEGSJET – Washing tunnel for cleaning the outer surface of kegs 1 On demand
26K067 5 2m stainless steel motorized roller conveyor 1 On demand
126k176 6 Roller conveyor on input the kegs into the washing-filling monoblock 1 On demand
126k125 7 KWFL-MB41A : Automatic rinsing-washing-filling monoblock for stainless steel kegs 1 On demand
126k177 8 Keg output module with ejector of the bad kegs 1 On demand
126K045 9 2m stainless steel iddle roller conveyor (for reject defective kegs) 1 On demand
126k055 / Additional head for rinsing of keg-extractor connection 1 On demand
126K043 10 Pincer keg dumper 1 On demand
126K116 11 3m stainless steel iddle roller conveyor for stocking of full kegs (manual unloading the cleaned full kegs) 1 On demand
126k038 12 Semi automatic unloader (stacker) of the full kegs (optionally – see the optional equipment)
126k135 / Perimetrical protections 24 m On demand
126k130 / Perimetrical doors 4 On demand
Total On demand
Related services :
Start-up and commissioning of the whole keg washing-filling line by our technician. One week of the specialist´s work. Travelling, board and accomodation is not included in this price.  (Indicative price – will be calculated for each individual project). On demand
PDI test in our company at the testing time, before loading the equipment. Included in price

 

 

Start up

Start up filling kegs system 1 person for 4/6 days (travel, board and lodging) … About 3.000 – 5.000 euro for EU

 

Optional equipment (on demand) :

Code Description Price €
126k038 Semi automatic unloader (stacker) of the full kegs (position n.12 in the B – configuration) On demand
126K037 Magnetic liter counter (Made by the Endress Hauser) On demand
126K096 End-of-the line manual keg unload facilitator On demand
126K015 Keg balance with double weighing (net weight) . Netto/brutto scale on the side of the machine. There are 2 scale and the machine weights the kegs before and after the filling. The balance checks the different weiight of the kegs – if the machine founds an defective keg signalizes in alarm . On demand
126K156 Mobile alimentary food centrifugal pump 2.5 bar with open impeller – mounted on trolley . On demand
126K216 Mobile alimentary food centrifugal pump 2.5 bar with open impeller – mounted on trolley, with the frequency converter (for high performance) On demand
126K155 Air filter with stainless housing with the 0.2 µm filtration cartridge. On demand
126K155 Gas filter with stainless housing with the 0.2 µm filtration cartridge. On demand
126K150 Steam filter with 1×10″ housing with AISI 316 stainless steel cartridge On demand
126K034 Water recovery tank 160 lt ( for save about 25% of water) On demand
126K032 Checking of the last rinse water – detects if residual of detergent lefts in water On demand
126K050 Caustic detergent quality check set: is included the conductivity meter device, the peristaltic pump for take the detergent from tanks, water heater by steam or electric system (by choice) On demand
126K049 Acidic detergent quality check set: is included the conductivity meter device, the peristaltic pump for take the detergent from tanks On demand
126K020 Modification of the machine to use with special client kegs (2sp.+t°) On demand
126K020 Kit of the main recommended spare parts On demand

 

 

 

 

 

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