Description
For the filling and washing of stainless steel kegs, with operation capacity of 32-36 kegs/hour, we recommend the KWF-36 machine. This is a semiautomatic machine designed and made with special care paid to hygiene.
Cleaning and filling cycles – capacity:
- 20L or 30 L kegs : 36pcs per hour
- 50L kegs : 32pcs per hour
The entire structure of the machine and the parts that are contact with the liquid and beverage are entirely made out of AISI 304 stainless steel. The filling head was conceived with careful detail to exclude any type of contact with air on the part of the product being worked and to ensure a filling process that’s completely sterile.
The keg cleaning and sanitizing system was conceived to ensure:
a) perfect cleaning of the kegs
b) checking and monitoring of the rinsing phase
c) at the end of every work phase, the checking for the absence of liquid in the kegs thus confirming the impossibility of unwanted rackings, to then be able to provide the assurance that the discharge phase has occurred.
The system is fitted for connection with a steam generator for hot sterilization of the containers.
The command and control parts are positioned in a watertight control board and electronically managed thanks to the use of a PLC.
Our valves for the controlling of the washing and filling cycles are made out of turned-ingot stainless steel and, thanks to their perfect internal finishing, allow for easy washing and sterilization, thereby preventing filth and grime from settling.
In addition, the special solid steel structure guarantees excellent resistance to wear and minimizes the need for ordinary maintenance operations.
PRICE INCLUDES
- Stainless steel frame
- AISI 304/316 L stainless steel product piping
- AISI 304 L stainless steel control board
- 5m feeder cable
- Adjustable supporting feet
- Keg-type regulator
- Washing and filling function via PLC
- Touch screen
- Liquid-detection sensor at each rinsing, washing and steaming phase (no condensation)
- Filling with pressure sensor and maximum liquid-level detection
- Detergent heating via steam pocket or electrical resistance
- Electrical outlet for connection to the feed pump
- CIP (Clean-in-place) tank for alkaline sanitizing detergent
- CIP (Clean-in-place) tank for acidic sanitizing detergent
- Pump for the re-circulation of the basic and acidic detergents
- Kit for the washing and sanitation of the filling heads
- Use and maintenance manual in Italian and English
TECHNICAL PARAMETERS
BASIC PARAMETERS
Filling range: stainless steel kegs with capacity of 10-50 liters
Product: Beer
Filling/washing heads: 1pc
Accurancy of the liter counter: ± 0.20%
Average accuracy of filling: ± 1.5%
Accident-prevention: Dual buttons for cycle starting
Resistance to disinfection: water – chemicals – steam
PRODUCTION CAPACITY
Max. hourly keg cleaning/filling : 20/30L : 36 pcs/hour
Max. hourly keg cleaning/filling : 50L : 32 pcs/hour
MATERIAL
Construction Material: AISI 304 L stainless steel
Material which is in contact with the liquid: AISI 304/316 L stainless steel & EPDM/PTFE/Silicone
DIMENSIONS AND WEIGHT
Height of work table : 850 – 870 mm
Dimensions WxDxH : 1600x1600x 2350 mm
Weight : 630 Kg
ELECTRICITY
Filler’s installed power : 1.5 kW
Power of the resistances (if present) : 4.5 kW
Number of phases : 3/PE
Voltage (AC) : 400 V
Frequency : 50 Hz
CONSUMPTION
Max. liquid flow rate : 3600 l/h
Product Pressure : 2.0 – 2.5 bar
Air pressure : 6-7 bar
Air flow rate : 850 l/min
Air consumption : 465 l/min
CO2 pressure : 6 bar
CO2 flow rate : 700 liters/min
CO2 consumption : 75 liters/min
Water pressure : 3 bar
Water flow rate : 3600 liters/hour
Water consumption : 800 liters/hour
Maximal steam pressure for heating, if provided : 2 bar
Steam pressure for sterilization of kegs : 2.5 bar
Heating steam consumption : 24 kg/hour
Sterilization steam consumption : 12 kg/hour
CONNECTIONS
Product : DN 25 / DIN11851 (Dairy Coupling) or DIN 32676 (TriClamp)
Compressed air : BSP ⅜” outer thread (slide valve)
Nitrogen : BSP ⅜” outer thread (gas)
Detergent-heating steam :BSP ½” outer thread ( gas)
Sterilization steam : BSP ½” outer thread (gas)
Water : BSP ¾” outer thread (gas)
Electric supply : 3-phase +N 400V / 50 Hz / 16A
WORK CYCLES
RECOMMENDED CHEMICAL DETERGENTS
| Code | Chemical detergent |
| 10006-25K | Bio net Kegs 25 kg. jug |
| 10022-25K | Filterklin Ph 25 kg. jug |
OPTIONAL ACCESSORIES
| Code | Description | Price € |
| 13169 | Router for remote diagnostics and software service | 1.500,- |
| hwt-shs | Hot water tank with the steam heating system (an external steam generator is needed) | 5.800,- |
| 126k037 | Magnetic liter counter | 4.300,- |
| 126k154 | Coalescence filter with stainless housing with 5 “cartridge (air/N/CO2) |
1.400,- |
| 126k155 | Gas filter with stainless housing with 0.2um cartridge (air/N/CO2) | 1.500,- |
| 126k150 | Steam filter with 1×10 “Housing with AISI 316 stainless steel cartridge | 2.100,- |
| 126k020 | Modification for non-standard client kegs | 700,- |
| 126k021 | Keg-probe rinsing | 1.400,- |
| 126k147 | Long 2 m stainless steel roller conveyor on input/output | 3.500,- |
| 126k136 | Short 0.5 m stainless steel coated idler roller conveyor on input/output | 1.400,- |
| 126k096 | End of the keg line – the manual keg facilitator | 2.600,- |
| 126k040 | Kit for pasteurizer recirculation washing | 700,- |
| 126k081 | Kit hot water valve | 500,- |
| 126k156 | Alimentary mobile centrifugal feed pump 2.5 bar with the by pass on the cart | 6.800,- |
| 126k603 | Kit of main recommended spare parts | 2.700,- |
| 126k205 | Wooden crate for shipping | 600,- |
SALES CONDITIONS :
| Offer validity | 30 days |
| Delivery conditions | EXW |
| Freight and Insurance | To be paid by the customer |
| Delivery | To be determined when placing the order |
| VAT | Not included |
| Terms of payment | 40% in advance when placing the order, 60% on advice that goods are ready to shipping |
| Assembly | Not included |
| PDI on our premises | Included |
| Technical/Start-up assistance | € 749,- per day, mechanical or electrical engineer (max. 10-hour working day) Day count: from the day of departure to the day of return. Payment in advance of the technician’s departure. |
| Travel, board and lodging | To be paid by the customer |
| Additional travel costs | Other additional travel costs, such as visas, tourist taxes, special requests etc., shall be charged at cost. |
| Phone assistance service or after sales e-mail | Customer service available during work hours: € 35,- to open a file € 70,- per hour, divisible in half-hours, cost of the technician € 100,- per hour for software modification service by an IT technician. |
| After sales service package | 6 half-hour visits at a price of € 240 + 30% discount on extra hours (valid for a year). |
| Warranty | 12 months for electromechanical and mechanical parts – The warranty is void if the damage is caused by the improper use of the system or by normal wear and tear. – The warranty is limited to the supply of a spare for the damaged part, which must be returned. Alternatively, the replacement shall be invoiced to the customer, and a credit note for the corresponding amount shall be issued upon receipt of the returned broken part. The following are not included under the warranty : – shipping costs – labour costs for the replacement of broken parts |
| CE marking and user manual | Our machines bear the CE marking in compliance with the relevant legislation. User and maintenance manual in Italian and English, available also in other languages on a paying basis. |
| Non-compliant goods | Complaints concerning non-compliant goods shall be accepted within the first seven calendar days after delivery of the same. |
| Packing | Standard stretch wrap Pallet, crate or special protections available upon request, at cost. |
| Excluded services | Unloading and placement of machinery Connection to the utilities Masonry works Anything not included in this offer. |
| Export certificates | Upon request when placing the order, we can issue the follwing certificates for goods delivered outside the EU: – Certificate or Origin by the Chamber of Commerce (certifies the nonpreferential origins of the goods) at a price of € 150,- per invoice. – Eur1 Certificate (certifies the preferential origins of the goods) at a price of € 150,- per invoice, with feasibility inquiry when placing the order. |
