ILC-1000 : Compact automatic in-line carbonator 1000L/hr

Perfect solution of the fully automatic inline (flow-through) beverage carbonator in one compact system. Flow capacity up to 1000 liters per hour. Machine designed to saturation of a drink with carbon dioxide before its filling into sales containers.

The machine is suitable for use with all alcoholic beverages. It is possible to use the carbonator also for all non-alcoholic beverages but only after their deaeration. For this purpose we recommend to use a special version – the compact machine which consists of a deaerator and a carbonator.

Technical features and equipment :

The machine is fully made of stainless steel AISI 304.

• Pressure tank 6 bar AISI 304 / 316L
• Inlet non return valve
• Pneumatic outlet valve
• Draining valve
• Automatic upper ventilation
• Certified overpressure safety valve 6 bar
• Pressure indicator
• Electronic pressure switch
• Minimal and maximal level probes and indicators
• Automatic inlet and outlet CO² valve on the column

Gas distribution system

• Pressure reducer with manual regulation and pressure indicator
• Automatic feeding valve in to carbonation chamber
• CO2 Flow indicator with manual regulation

Feeding of beverage into the machine

• Stainless steel AISI 304 / 316L feeding centrifugal pump
• Valve for manual pressure regulation
• Non return valve

Outlet

• Stainless steel AISI 304 booster pump
• Non-return valve
• Pneumatic outlet valve

Control Panel

• Stainless steel AISI 304 switch box IP 55
• General stop switch
• Emergency button
• PLC with Siemens touch screen panel 7 “

General features

• Steel frame platform with adjustable feet
• Processing 1” connection (DIN 11851 or DIN 32676 TriClamp)
• Service gas input
• Max power 2 KW

Indicative dimensions.

2000 x 1200 x 2300 (H) mm

Carbon dioxide analyzer

The compact automatic in-line carbonator is equipped with a very quality carbon dioxide flow-through analyzer.

MT InPro 5500 carbon dioxide flow-through meter has been developed for in-line CO2 measurements in brewery and carbonated soft drink and water processes. The sensor utilizes the well-proven thermal conductivity method to determine CO2 in liquids. The METTLER TOLEDO has combined this technology with the simplified handling and predictive diagnostics features of the unique Intelligent Sensor Management (ISM) concept.ISM‘s pre-calibration and Plug and Measure functions ensure fast, error-free measurement point start up.The Dynamic Lifetime Indicator and the Adaptive Calibration Timer enable predictive maintenance planning to keep the sensor at peak performance at all times.
The InPro 5500 i will help breweries and carbonated soft drink producers maintain product quality and control CO2 costs by providing accurate in-line measurements in carbon dioxide critical processes.

Technical data :

Measurement range : 0 – 15 g/L CO2
Accuracy : ± 1 % (within ± 5 °C of calibration T)
Operating temperature : 0 – 50 °C (32 – 122 °F)
Mechanical temperature resistance : -5 – 121 °C (23 – 250 °F)
Operating pressure : 0 – 20 bar (0 – 290 psi)
Mechanical pressure resistance : Max. 20 bar (290 psi)
Measurement cycle : < 20 s
Cable connection RS 485; 5-pin
CO2 selective membrane material Teflon® / Silicone / Teflon® (steel reinforced)
Available process connections Varivent™ Type N Tri-Clamp® 2″ 28 mm with cap nut M42

Automatic control system :

• Automatic not-return valve on inlet
• Automatic total emptying function (for entire system)
• Automatic by-pass for recycling during the sterilization phase
• Automatic upper venting
• Automatic approved safety pressure valve 6 bar
• Pressure and over-pressure indicator
• Automatic pressure adjustment system with pressure reducer, filter and pressure gauge
• Automatic regulation of gas flow
• Automatic control of the centrifugal pump
• Automatic CIP system (optionally)
• Automatic product pre-cooling system (optionally)

Price list :