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CIP-101 Cleaning and sanitizing station 1×100 liters

 5 566 7 792 excluding tax

The CIP-101 is a mobile machine to the sanitation and sterilization of vessels and piping routes. This is a fully equipped system for breweries and other food production plants : Cleaning-In-Place. The CIP equipment provides heating and circulation of alkaline and acid solutions using a pump through pipe system, hoses and sanitary shower that sprays sanitary solution on interior walls of the sanitized vessel. The device consists of one stainless steel container with nominal volume of 100 liters and one neutralization vessel (53 l), one centrifugal pump, electric control panel, manual valves and all installation pipes as well. Digital temperature control in range of 0-80 °C. This type of the CIP station is recommended for cleaning and sanitation of fermentation tanks, storage tanks, water tanks with volume from 0 up to 4000 liters and all piping routes and other facilities that come in contact with beverages or food.

Functions of the vessels (2):

  • Alkaline or acid vessel for alkaline cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-101 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according of selected variant. The container is not insulated.

 

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SKU: CIP-101 Category: Tags: , ,
   

Description

CIP-101 : Cleaning-In-Place – Machine to the cleaning and sanitizing of vessels and piping routes in breweries and other food production plants with one tank 100 liters

The CIP-101 is a mobile machine to the sanitation and sterilization of vessels and piping routes. This is a fully equipped system for breweries and other food production plants : Cleaning-In-Place. The CIP equipment provides heating and circulation of alkaline and acid solutions using a pump through pipe system, hoses and sanitary shower that sprays sanitary solution on interior walls of the sanitized vessel. The device consists of one stainless steel container with nominal volume of 100 liters and one neutralization vessel (53 l), one centrifugal pump, electric control panel, manual valves and all installation pipes as well. Digital temperature control in range of 0-80 °C. This type of the CIP station is recommended for cleaning and sanitation of fermentation tanks, storage tanks, water tanks with volume from 0 up to 4000 liters and all piping routes and other facilities that come in contact with beverages or food.

Scheme of the CIP-101 Cleaning-In-Place machineCIP station CIP-101 with an usable volume of 1×100 liters is used for cleaning, sanitation and sterilization of vessels and pipes in the brewery. This type of the CIP station is recommended for cleaning and sanitation of tanks with volume from 0 to 4000 liters.

CIP unit with cleaning solutions in one 100L tank and the 53L neutralizing vessel

A principe of the cleaning and sanitizing process is based on circulation of an alkaline or acid solution through a sanitary shower spraying it onto vessel walls and into its space. It is equipped also with a flowheater with digital regulation of temperatures ranging from 0°C to 80°C.

 

The CIP consists of one main tank for alkaline or acid solution and one vessel used for a neutralization of the solutions. The circulation of the sanitary solutions is provided by a pump and a system of connecting hoses.

Functions of the vessels (2):

  • Alkaline/Acid vessel for cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid or alkaline solution before they pour into the drain

The equipment CIP-101 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according of selected variant. The container is not insulated.

 

Description of the cleaning-sanitizing cycle

 

The cleaning-sanitizing cycle usually consists of these steps :

  1. Pre-rinsing  – rinsing of the production equipment using cold or hot water.
  2. Cleaning – cleaning of the production equipment using circulated hot water.
  3. Rinsing – thorough rinsing of the production equipment using cold or hot water.
  4. Chemical disinfection (sanitation) – washing of technology using alkaline and then acid sanitizing solution at the desired concentration.
  5. Rinsing – thorough rinsing of the production equipment using cold or hot water.
  6. Neutralization –  is performed after the finish of several cleaning and sanitizing cycles – mixing alkaline and then acidic sanitizing solution to achieve neutral pH of the solution and their discharge to the channel.

 

 

CIP cleaning and sanitizing process - diagram

More informations : All about the process Cleaning-In-Place

 

 

Parameters

  • Width 1 350 mm
  • Height 1 860 mm
  • Depth 590 mm
  • Container for NAOH or H2SO 100 liters
  • Boiler 12 l
  • Heating element 6000 W
  • Neutralization vessel 53 l
  • Distribution piping DN 32
  • Armatures (outputs / inputs) DN 32, 1.4301
  • Pump, type EBARA CD/I 90/10 IE3, 0,75kW 90 l/min, 230V/50Hz
  • Electric switchboard
  • Main electrical connection 3*400V/50Hz 16A
  • Circuit breaker 230V 16A
  • Digital regulator Dixel XR 10 D
  • Contactor of heating 230V 16A
  • Motor starter 230V
  • Probe NTC 6 mm
  • Cable 5x 2.5 5m
  • Inlet (suction part) GG DN 32
  • Outlet (delivery part) GG DN 32

 

Warranty

  • Equipment CIP 100 36 months
  • Electric installation 24 months
  • Pump 24 months

 

Material

  • Version CIP-101-304 : Pump inner parts and heating chambers are made from stainless steel AISI 316. Pipes, fittings, frame and tanks are made from stainless steel AISI 304.
  • Version CIP-101-316 : All parts are made from stainless steel AISI 316.

 


 

Why to use the CIP for cleaning and sanitation of the brewery equipment ?

Advantages of the CIP-101 machineAdvantages of our CIP stations compared to the simple cleaning and sanitatizing technology with a pump:

  1. Less preparatory work: Sanitizing solutions are always prepared in the CIP containers and they are available in the desired dilution for several cleaning and sanitizing cycles. Their preparation before each cleaning and sanitizing cycle is not needed.
  2. Increasing work safety: Limiting the frequency of manipulation with sanitizing solutions reduces the likelihood of burns the operator when handling concentrated acids and alkalis.
  3. Saving of time and energy: Continuous heating of cleaning and sanitizing solution during the cleaning and sanitizing cycles and keeping them at a prescribed temperature increase considerably the efficiency of cleaning and sanitation, resulting in time saving operation of the equipment and saving of electricity consumption. All cleaning process, pump operations, heating of sanitizing solutions and water, they all take significantly less time, require less human work and electric energy.
  4. High efficiency of cleaning and sanitation: Compared with the cleaning and sanitizing of the food processing equipment by simple circulation pump there is still the same temperature of the sanitizing solutions during all time of the CIP cycle, if our CIP unit is used for this operation. Cleaning and sanitation with hot water and disinfectant solutions is definitely more effective than the same procedure with cold solutions, and therefore containers and equipment are perfectly clean after disinfection and washing cycles and are also free of organic and other impurities, which is desirable not only in the brewing industry but also in any other beverage or food production process. This is a prerequisite for compliance with legal hygiene requirements.
  5. Simple and efficient neutralization of acid and alkaline solutions after use: Neutralizing vessel (part of the CIP station) allows easy, safely and completely neutralize the used acid and alkaline sanitizing solution before pouring into the channel. It fully meets the requirements of laws to protect the environment and prevents damage to sewerage systems and other building components. Furthermore, this increases the safety when handling used washing and sanitization solution.

Additional information

Weight450 kg
Dimensions1150 × 1350 × 1450 mm
Material

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