Description
The automatic can filling line CFL-6000IC is fully equipped filling technology with the operation capacity up to 6000 bottles or cans per hour (the capacity is valid for 0.33L cans). It consists of these components and blocks :
- Depalletiser – Equipment for automatic loading of empty aluminum cans directly from pallets into the filling line.
- Drying conveyor – equipment for drying of the unpacked empty cans with air before the filling
- Filler/Seamer – Automatic monoblock machine for filling and closing the aluminium cans
- Nitrogen doser – Equipment for pre-filling the cans with sterile nitrogen
- X-ray inspection machine – Unit for the cans integrity checking and cans damage detection, used also for the filling level control system
- Wraparound carton packer – machine for packing the full cans into carton packages
The cans filling line is designed to be easy operated and controlled only with one worker.
The cans filling line consists of these main units :
De-palletiser
Equipment for automatic loading of empty aluminum cans directly from pallets into the filling line.
The standalone can de-palletiser is designed to utilise a small footprint whilst providing the ability for capacity of up to 10,000 cans per hour. Our de-palletiser offer the flexibility of easily and quickly, changing between can sizes without causing long delays on production.
• Fully automated sweep off system.
• Accommodate all pallet sizes.
• SEW Drives & Motors.
• SMC pneumatic controls.
• Full CE certification.
• Automated layer removal.
• User friendly control using the 4.3” touchscreen .
• Can accommodate all can sizes with simple sensor adjustment.
• Complete safety and interlock system.
• Date coder integration.
• Layer catchment module with a bin.
Drying conveyor
Equipment for drying of the unpacked empty cans with air before the filling
Filler/Seamer
Automatic monoblock machine for filling and closing the aluminium cans
- Isobaric (counterpressure) filling system
- Product to be filled : beer, carbonated cider, wine, sparkling wine, carbonated lemonades, carbonated water, kombucha etc.
- Cans type : aluminium
- Filling capacity : Up to 6,000 cans / hour ( 330 ml cans )
- Filling temperature : + 1 ° / 2 ° C for beer, cider
- The cans fill machines are specific isobaric (or gravity) machines for filling and capping aluminium cans.
- All the machine components that are in contact with the product are in AISI 304 stainless steel or food-friendly plastic materials.
Filling unit description :
- 16 filling heads
- Cans entry using an auger
- Cans handling using a star disc and external guides
- Gears in hardened steel and special plastic material which minimizes lubrication needs
- Annular tank, in stainless steel, inspectable internally polished and externally satin-finished.
- The beverage product is fed from above through central distribution, made of AISI 304 stainless steel
- Large diameter ball base bearing for rotation of the filling core
- Filling valves with automatic opening and the cans lifting jack
- AISI 304 stainless steel filling valves
- Adjustable level without replacing the parts
- CO2 injection before filling the cans and subsequent further injection of CO2 during the lifting and sealing phase of the filling valve, and automatic pressurization of the can
- Lifting jacks for cans, pneumatically powered. Pressure regulation is located in the electrical panel.
- Stainless steel level control probes.
- Predisposition for the normal sanitation cycle.
- Special sanitation equipment on specific request (options).
Cans capping unit description :
- Number of can sealing heads : two
- Upper part od heads is made of cast iron with surface Nickel plating
- Fixed table for loading the cans
- Height-adjustable head by means of 2 steel columns (to easily change the height of the equipment)
- Rotating crimps
- Motorization with a 4 KW SEW motor and inverter for a capacity from 20 to 100 CPM
- Cans feeding belt for connection with rotary filler
- Flywheel for manual handling
- Bubble breaker system
- Lid presence sensor
- Safety photocell located at the exit of the seamer conveyor
- Conveyor between the cans filling unit and the cans capping unit
- The machine is delivered in standard configuration with all parts needed for operation with one cans format (cans 330 ml)
General characteristics :
Structure :
- Material AISI 304 stainless steel
- Large doors for inspection and internal light for routine maintenance.
- The frame structure has been designed to allow an easy disposal of liquids poured in it.
- The basic structure accommodates: input auger, transfer star, conveyor
- Supports, in Aisi 304 stainless steel, with adjustment for machine leveling
Mechanical characteristics :
- The transmission unit is located inside the base structure and is formed by a main gear made of high-strength steel, which ensures efficient and silent movement of the cans; distributes movement to the whole system.
- The main control gear distributes the movement to the whole system.
- The gear of the star for transferring cans at the input is built with a special plastic material to avoid noise and needs for lubrication. All other gears are made of steel.
Lubrication system
- Mainly the machine is self-lubricated. The few internal / external and upper points of the machine can be greased without any contact with the beverage product.
Pneumatic system
- The centralized pneumatic system controls the lifting of the cans using the pneumatic lift jacks and is equipped with pressure regulation, filter, lubrication with compressed air and air supply to the cans capping unit.
Security functions
- The machine is equipped with safety protections according to CE standards
- The frames of the panels are made of AISI 304 stainless steel, the windows are made of a special transparent plastic material.
- There are small openings at the entrance and exit of the conveyor belts for handling cans.
- During operation, any opening of a door stops the machine.
Nitrogen doser
Equipment for pre-filling the cans with sterile nitrogen. The nitrogen is supplied to the doser by a vacuum insulated hose and flows into the dosing head. A sensor detects the speed of the line (encoder compatible); a second sensor detects the presence of a can. When a can is detected, the dosing head opens and dispenses an exact amount of pure nitrogen .
X-ray inspection machine
Unit for the cans integrity checking and cans damage detection, used also for the filling level control system.
Notes for use of X-ray equipment:
The construction of the X-ray devices is checked and certified by a competent official German institute. In any case, depending on the rules valid in the end-user country, the use of an X-ray source may be subject to license request.
Heuft makes available the official approval and a copy of the generator’s final check document (Unit Check document).
The use and the possession will have to be reported to the appropriate authorities and all the rules provided by local legislation have to be observed.
The report to the appropriate authorities and all relevant procedures are under the responsibility and competence of the device’s end-user who must comply with the requirements of local legislation.
Technical description :
- Housing, optimal protected against humidity (IP 65); made out of powder coated aluminium and front cover foil
- Mechanical holding support made in stainless steel for a lateral installation at a single-lane conveyor belt
- Integrated mechanical system for vertical and horizontal adjustments. This permits a precise changeover
- Front panel with LED displays and keyboard
- Terminal for a direct display of counters, measured values and messages
- CE-conform because of costly EMC-protective wiring.
- Basic – electronics designed, developed and built
- Built-in electronics which allows processing data in real time and store the parameters of each program
- Concentration of the whole electronics on one control card with microprocessor, as well as I/O-card for connecting the signals
- Permanent self-diagnostic system with status display
- Encoder for variable conveyors speed
- Three user levels with access protection by code
- Processing of 16 different brands
- Module for detection of serial faults
- Interface for external count signals (4 inputs; 4 outputs)
- Sampling random function for rejection of cans.
Wraparound carton packer
machine for packing the full cans into carton packages
Technical specification:
- Automatic wrap-around case packer with in line infeed
- Sliding protection doors with deceleration device.
- Blank magazine at fixed height, equipped with motorized conveyor.
- Photocell for stock of cardboards.
- Blank magazine capacity: 300-400 pcs.
- Open cardboard dimensions: min 300×500 mm max 750×1300 mm – min 11.81″x19.69″ mm max 29.53″x51.18″ mm.
- Cardboard thickness: 3 mm.
- Automatic pack collation
- In line infeed conveyor with adjustable speed controlled by Inverter.
- One-row or multi-row infeed.
- Photocell for infeed conveyor speed change.
- Product presence photocells.
- Accumulation/control rows photocells.
- Cardboards pick-up by means of an oscillating arm with suction cups, driven by a gearmotor and controlled by inverter.
- Automatic positioning of the cardboards pick-up and release point, driven by gearmotor and controlled by encoder and inverter.
- Cardboard positioning on the polizene guides, without contact with the transmission chains.
- Electronic forming unit driven by 4 gearmotors controlled by inverter and encoder, with automatic adjustment of the carton depth.
- Pneumatic side vanes to guide the cardboard flaps.
- Load of the product into the open U-shaped carton with double 2 cartesian axis motorized pusher controlled by 4 servomotors.
- Gate with pneumatic movement with opening function and guide of the products.
- Closure of the inside lateral flaps by pneumatic actuators.
- Folding of the upper part of the cardboard by means of fixed contrast.
- Motorized transversal Hot melt glue applicator, controlled by inverter and encoder.
- 4 longitudinal fixed gluing points.
- Closure of the external flaps and squaring of the finished case by pneumatic actuators.
Flxmod® control system equipped with:
- Operator Interface 7″ full-colour touch screen sliding all along the length of the machine
- PLC control system
- Inverter with integrated encoder reading
- IN/OUT control modules
- 50 different memorisable working cycles
- 4.0 industry compliant
- Designed and manufactured according to CE regulations.
Accessories :
Optional :
- Guide for multi-lane system 2/3 lanes.
- Format change.
- Divider.
- Guide for multi-lane system, for divider, 3/4 lanes.
Technical specification :
- Power supply: 400V 3 PH+N+PE; 50 Hz.
- Max. absorbed power: 9900 W.
- Compressed air pressure: 6 bar – 87 psi
- Required air: 17 nl/pack.
- Maximum pack height: 350 mm – 13.78″
- Minimum pack height: 75 mm – 2.95″
- Production: up to 25 ppm
- Machine dimensions: mm 4720 x 2290 x 2150-2310h -185.83″ x 90.16″ x 84.65″-90.94″
- Working height: 945-1105 mm – 37.20″-43.50″
Characteristics of the infeed products:
One infeed lane, for round, square and irregular products
- max width 280 mm – 11.02″
- max length 350 mm – 13.78″
- max diameter 280 mm – 11.02″
- min diameter 40 mm – 1.57″
2 infeed lanes, for round products only:
- max diameter 140 mm – 5.51″
- min diameter 40 mm – 1.57″
3 infeed lanes, for round products only:
- max diameter 90 mm – 3.54″
- min diameter 40 mm – 1.57″
Recommended working temperature: FROM +10 C° TO +35 C°; beverage product >+10 C° – FROM +50 °F TO +95 °F, PRODUCT >+50 °F enviromental humidity: MAX 70%
Recommended carboard quality
- Corrugated cardboard: 3 mm thickness
- Outside cover in test paper from 150 to 180 g/m²
- Inside cover in test paper from 120 to 140 g/m²
- Central waviness in medium paper from 130 to 150 g/m²
Glue specificatons :
- Adhesive type: hotmelt.
- Viscosity at 170°C: 900 – 1100 mPas.
- Glue sticking time: short.
- Open time: medium.
- Working temperature: 150 -190 °C.
Price list :
BASIC CONFIGURATION
|
|
| DESCRIPTION |
PRICE IN EURO |
| Automatic depalletiser | 55000 |
| Interlayer catchment magazine for cans | 1990 |
| Can rinsing unit with filtered compressed air | 500 |
| Can drying conveyor with twisted cage – for one cans type | 11250 |
| 18/2 Automatic monoblock with the countepressure filling unit, cans closing unit, including parts for one format of the cans | 425650 |
| Dummy cans for the CIP process – for cleaning the can filling valves | 9800 |
| Remote assistance system | 3630 |
| X-ray inspection unit – filling level control system with rejection of damaged cans | 27830 |
| Automatic carton packing unit – with parts for one carton pack format | 135520 |
| Multi-lanes cans guide system with 4 lanes | 850 |
| 90° infeed cans conveyor – length 1500 mm | 8350 |
| Inverter group for the cans infeed conveyor | 811 |
| Motor group for the cans infeed conveyor | 412 |
| Kit to manage of the craft paper | 1450 |
| Folding device of the inside top flap | 2420 |
| Cans conveyor system – real price will be calculated after the final layout will be confirmed with client | individually |
| Control panel for the cans conveyor system – real price will be calculated after the final layout will be confirmed with client | individually |
| Cables and cable trays – real price will be calculated after the final layout will be confirmed with client | individually |
| TOTAL PRICE (without the cans conveyor system) |
€ 685463,- |
| OPTIONS FOR THE MAIN MONOBLOCK (filling unit, cans capping unit) | |
| DESCRIPTION | PRICE IN EURO |
| Nitrogen doser – Equipment for pre-filling the cans with sterile nitrogen | 45980 |
| OPTIONS FOR THE DEPALLETISER | |
| DESCRIPTION | PRICE IN EURO |
| Full layer accumulation conveyor at top | 7260 |
| Automated pallet build (2 Pallet) with pallet eject | 18150 |
| UL/CSA Declaration of Conformity | 2180 |
| OPTIONS FOR THE WRAPAROUND CARTON PACKER |
|
| DESCRIPTION | PRICE IN EURO |
| Mechanical format change (each) | 2299 |
| Technical layout setting and pre-serie cartons (5-10 pieces only for test) for each format | 194 |
Sales conditions :
Payment : 50% advance deposit with signed order, balance prior to shipment of goods.
Delivery time : Usually 5 calendar months EXW – since receipt of order & payment of 50% advance deposit payment and delivery of all samples and technical details a computations (excluded August & December).
Packaging : Not included
Delivery costs : Not included
Installation : Not included
Warranty : 12 months. It is excluded from the warranty the materials of normal wear, damages due to incorrect use, due to carelessness or missing maintenance and damages caused by modifications not effected by our technicians. Are also excluded the electrical materials, subject to their own manufacturers’ warranty (see full trading terms enclosed for details of warranty).
Excluded :
- Connection to other devices
- Supplementary equipment and optionals if not included in the price
- Machine positioning
- Building structures and their modifications
- Inspection certificates issued by approved control agencies
- All what is not clearly mentioned in the offer
Optional services :
I. Installation work on the place …. € 850,- / day + travel, board & lodging costs
The price is valid for all countries of the European Union. The price includes ten days work (+ two days travelling) of two specialists on the place – assembling and start up of the equipment.
The price does not include : transports costs and accomodation of the workers. Will becalculated individualy.
II. Installation work ensured by customer (with our remote assistance) …. € 850 / day
Do you want to save your money ? Are you technically skilled and not afraid of challenges? Do your country’s hygienic restrictive regulations not allow a visit of a specialized technician from a foreign country? Don’t be afraid to use the remote assistance service.
How is the installation of the filling line by our customer, using our remote assistance?
1.) The customer positiones all the machines and connects them to power guided by our checklist.
2.) Once photos were sent of the completion of the preliminary phase we proceeds with the start up and commissioning.
3.) First we connects the PLC of the machine via internet to our service console in our factory — this allows our service manager to view and control your PLC on a remote screen, as if he was in front of the machine in person.
4.) We then organise a Microsoft Teams conference call, with one your worker holding the camera, and the others working around the our technician´s instructions.
5.) After only 3-5 days setting up and configuring, first full glass bottles or cans will leave your filling line.
General sales conditions :
This document is subject to final confirmation after receipt of samples of the bottles, labels, caps, capsules and information on all raw materials to be processed. Following conditions are applicable unless otherwise stated in the above document.
1. General Principles
These terms and conditions of sale shall be applied unless otherwise specified in an agreement written by the seller and the customer (herein referred as the “Buyer”). When a Buyer sends an order, it implies full acceptance of these Conditions of Sale and supersedes any previous offers, correspondence and quotations between the Parties.
2. Sales Contract
The Seller shall be bound to abide solely by the terms specifically set forth in the present document. The Parties are bound to respect the terms of the Conditions of Sale only after the Seller has accepted the Buyer’s order in writing, in the form of a confirmation of receipt of the order.
3. Prices
Prices are “EX-WORKS”, VAT is not included. The quoted prices do not include shipping, insurance or packing. These items will be calculated separately.
Prices are established on the basis of economic and financial conditions as of the date of the quotation.
Prices are quoted for Products only and do not include technical data, or patent or proprietary rights.
4. Delivery
4.1. Delivery terms shall be calculated as of the date of the confirmation of the receipt of the order.
Delivery time is subject to receipt of the payment to deposit account, samples necessary for the construction of the equipment and technical details. In any event, if the order is suspended, after that date, for any of the following reasons such as non-payment of invoices, lack of approval of drawings, non receipt of samples or prototypes, transfer of export or import licenses, credit facilities, etc., the delivery date shall be considered as of the date said conditions are fulfilled.
4.2. The delivery date indicated by the Seller shall be considered an estimate. Unless specifically agreed otherwise by the Seller and Buyer, missing the delivery date shall not be cause for cancellation of the order or entitle the Buyer to any indemnification.
5. Force Majeure
Any conditions of force Majeure shall be cause for the Seller to suspend its commitments until said conditions shall cease to exist. The following conditions shall be considered force Majeure to the terms and conditions of sale: any unforeseeable circumstance the effects of which could not be reasonably prevented by the Seller and which are of such nature as to prevent the Seller from fulfilling its obligations.
The following conditions constitute force Majeure : fire, flood, interruption or delay in transportation, shortcomings on the part of a supplier or subcontractor, strikes of any kind, machine breakdowns, epidemy, goverment restrictions etc.
6. Insurance and Transportation
The goods shall be shipped at the buyer’s risk. The buyer shall be responsible for inspecting the goods upon arrival and, if necessary, advise the shipper of any damages. Upon receipt of specific instructions from the Buyer, shipments may be insured by the Seller who will then bill the buyer for the insurance costs.
7. Installation & Setting up
In case that assembly and start-up operations are requested, the Seller will guarantee the execution of the plant assembling and start-up in the lowest possible time, at prices indicated in the standard tariff unless otherwise specified in the present document. Seller´s technicians will start assembling work after a communication with the Buyer who confirms that the machines arrived on site in good condition, that the eventual preparing operations have been carried out and that all rooms and relative utilities in place have been finished in accordation with the Seller´s requirements (building works, piping and electric nets). It is understood that at technician/s arrival the necessary manual labour, all lifting and movement means will be at disposal as well as the necessary work-shop equipment and needed tools.
The Buyer will prepare and ensure :
• the area provided for the installation and the appropriate access routes free from stored materials or equipment;
• the necessary mains supply requirements such as water, steam, inert gas, product, electrical connections, compressed air, etc. available at the specified predetermined user points.
• the necessary handling equipment (forklifts, cranes, etc.) to discharge, to allow site positioning and handling of equipment and materials on site and the necessary personnel dedicated to such tasks.
• placing the products and all required raw materials on site in sufficient quantity for conducting the necessary equipment tests.
If the installation is not carried out or will be prolonged, due to delays whether attributable to the Buyer, then the Seller will charge the Buyer the costs related to technicians’ time at an hourly rate prescribed in our intervention tariff, and also the cost of expenses incurred for travel, food and lodging.
Furthermore, the Buyer’s staff, appointed to control and maintain the equipment, must co-operate with the Seller’s technicians for the assembling operations and to receive training.
Installation, start up and commissioning of the equipment are at the expense of the Buyer who will be charged the cost of technical assistance provided at our standard rates and terms and conditions (details provided on request and may vary depending on the country of destination).
During the commissioning of the system, the technical personnel of the Seller will carry out various routine tests on the equipment which may cause a certain amount of product loss. The Seller will not be held responsible for such losses and will not be liable for any claim of compensation.
8. Conditions for Acceptance on the part of the Buyer
8.1. Product features shall be those published in the most recent edition of the manufacturer’s specifications, unless other features are specifically agreed upon between the Seller and the Buyer.
8.2. The output capacity of the Products described in the present document result from an average calculation carried out with similar product characteristics or as a result of a theoretical calculation, unless otherwise specified. The Seller will advise the Buyer about the real effective capacity after having trialled the Product with the sample Products supplied by the Buyer. In the case that product samples are not supplied by the Buyer, the Seller shall not be responsible for properties different from the values stated in the offer.
8.3. The Seller’s goods are subject to tests and inspections in the factory where they are manufactured. The Buyer is entitled to request that the goods be inspected in his presence. If the Buyer cannot attend said inspections after having been given the agreed, advance notice of the date by the Seller, the Seller may send the
Buyer the inspection report that the Buyer will accept without discussion.
8.4. In order to be accepted to the provisions of this paragraph, all claims regarding the goods supplies shall be prepared according to the instructions provided by the Seller and contained in the documents sent with the goods.
8.5. No goods may be returned without prior authorisation from the Seller.
8.6. When a return of goods is accepted by the Seller, the Seller shall have the option to repair or replace the item(s) or to issue a credit note for the items acknowledged to be defective. In any event, the Buyer shall not be authorised to consider the return of goods, to suspend any payments due to the Seller, nor to cancel all or any part of any still pending order.
9. Payment Terms
Payments to the Seller covering price of the goods and related services supplied shall be effected according to the conditions set forth on the present quotation or order confirmation and the invoice. In the event the purchaser does not pay an invoice or part of it, the Seller shall be entitled, without prejudice to its other rights, to suspend all deliveries, irrespectively of the terms of the order(s) until full payment is received.
10. Title
Notwithstanding the effected delivery to the purchaser, the goods shall remain the property of the Seller until full payment is received. In the event that the purchaser does not effect payment by the established date, the Seller may repossess back already the delivered goods. In any event, as specifically stipulated, the purchaser shall be responsible for all damages and losses that may occur after delivery.
11. Warranty
The Seller engages to try solving all eventual defects coming from designing, production and assembling defects, guaranteeing the regular running of the supplied equipment for a period of 12 months from the date of shipment, if not agreed different time.
The warranty does not include normal wear and tear , and break downs due to an incorrect or improper use, to lack of diligent maintenance and to the non observance of technical descriptions as well as instructions indicated on the hand books which will be supplied to the Buyer. Warranty is limited to mechanical parts which are not subject to wear and does not include electric and electronic components, as per international guarantee regulations. Defective parts under guarantee must be returned to the Seller for examination and assessment of the defect, for the Buyer´s costs.
Replacement of damaged parts will occur after the manufacturer’s examination and confirmation of the damage of the returned defective component.
Replacing the components with non original parts by the Buyer or his customer shall invalidate the warranty unless such replacement has been specifically permitted by the Seller in writing. Spare parts supplied under guarantee are delivered free of charge EX-WORKS. All expenses for shipment of such parts from EX-WORKS to destination, including our technician’s travel, food and lodge are at customer charge. The Seller’s own technician labour for installation of spare parts under guarantee is free of charge. Any intervention carried out on the Seller’s equipment by the Buyer or by third party technical personnel are only for customer’s charge and responsibility. Modifications or interventions on the equipment may invalidate the guarantee terms unless explicitly authorised by the Seller.
12. Transfers
By virtue of this document, any transfer by the purchaser of any contract without prior makes agreement from the Seller shall render the contract null and void and shall relieve the Seller of any future obligations.
13. Court of Jurisdiction and Applicable Laws
In the event of judicial proceedings, the rights, obligations and claims of both parties will be decided by a court in a European country and city chosen by the Seller, irrespectively of the agreed upon terms of sale and payment, as well as warranty problems or in the event of multiple defendants.
The agreement and any difference or dispute arising out of it or related to it shall be governed, construed and interpreted in accordance with the Laws of Czech Republic. If any dispute, difference in opinions or question shall arise between the Parties under or in connection with the Contract, including any dispute on the validity of the Contract, such dispute, difference or question shall be finally settled by arbitration under the Rules of Arbitration of the Ministry of commerce of Czech Republic as in force and effect at the date hereof by one or more arbitrators appointed in accordance with the said Rules. The language to be used in the arbitrate proceedings shall be English. The seat of arbitration shall be Opava, Czech Republic. The decision of the arbitrators shall be final and conclusive and shall be binding on the Parties.
14. Compliance with Safety Regulations
The Equipment is built according to the European CE regulations. It is the duty of the Purchaser to inspect all Products and to provide proper safety devices to safeguard the operators from harm and to ensure compliance with all Safety Regulations. By accepting the “Order Confirmation”, the Purchaser acknowledges and agrees that the goods may not include or require the necessary safety equipment to permit safe operation or comply with Local, State, Federal, Industry and/or other applicable Safety Standards or requirements which may be different from the CE regulations. Before placing the equipment in operation the Buyer agrees to utilise such safety equipment and will give operators such instructions and/or warnings as necessary to permit safe operation and to comply with Local, State, Federal, Industry and/or other applicable Safety Standards or requirements. Purchaser further agrees to indemnify and hold Seller and their officers, employees harmless from any and all liability which may be imposed upon Seller and any and all costs, including attorney fees, incurred as a result of any claim made against Seller for injury arised out with the Products, that was caused or contributed to by purchaser’s or user’s failure to provide safety equipment and/or instructions and/or warnings necessary to operate this Products safely.
15. Instruction manuals:
The instruction manuals, assembly manuals, operation manusls, maintenance manuals are supplied exclusively in English language.
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