Description
Automatic bottle labelling machine for applying of one or two self-adhesive labels on the bottles
Linear bottle labelling machine (variable speed motors)
- Operation capacity from 500 up to 2500 bottles per hour if the machine is used for 1 label per bottle.
- Operation capacity from 350 up to 1800 bottles per hour if the machine is used for 2 labels per bottle.
The operation capacity may be reduced in case of use long label glued around entire bottle.
Suitable for labelling cylindrical bottles such as beer bottles, wine bottles, jam jars, spreads, pickles, sauces, etc
The machine in a basic configuation is suitable for the application of one body label on every round or cone bottles .
Variable speed motor is included for automatically adjusting the speed of inlet of the bottles to the machine – needed to synchonize the labelling machine with other machines like bottle filling lines.
On request the machine can be equipped with accessories:Automatic on-bottle notch positioning system
- Automatic label positioning system
- Accessories for the application of the counter label on round bottles
- Accessories for the application of the counter label on square bottles
- Accessories for application of the bottle neck labels
- Date printing unit
- Other accessories as per optional list.
Description :
The inlet station is equipped with a system of rubber rollers which allow a perfect adherence of the label to the bottle.
A timer device allows printing of date on the label. The date printer is adjustable in order to be able to find the right position for print on the label.
Labels are applied with an extreme simplicity and precision by means of independent heads.
The machine presents the solutions which better reflect the requirements of precision and practicality, offering automation and technology to the highest standards.
The machine is compact and robust and is suitable as a labelling unit of a bottle filling line. It can be adapted to various size bottles and labels.
The machine is constructed mainly of stainless steel and other anti-corrosive materials in order to guarantee long life and low maintenance operations.
The machine is delivere as complete with conveyor and cumulative collection table with motor which is suitable for driving of the complete small filling line conveyor (with length up to 5-6 meters) with motor 400V 3 phase.
Production capacity is from 900 up to 1.800 bottles per hour. Max. speed depends on number of labels, their size and the shape of the bottle. The speed can be adjusted with the application of the timed selection star (see optional).
The machine is also equipped with safety cabin at EU standards.
The machine is in standard configuration supplied with 1 labelling station.
Note: For version with voltage 220V 1 phase, please add 15% on the basic machine value.
Installed power consumption :
– 0.18 kW for the clamping roller motor
– 0.18 kW. For the conveyor drive
– 0.18 kW for each labelling station
– 0.15 kW. For the printing unit (if installed)
– 0.18 kW for the screw feeder (if installed)
The basic machine is equipped with drive, 1 labelling station and clamping roller, so the total consumption of the basic machine with one station is 0,54 kW
Air consumption 50Nl/min
Weight : approx. 250kg (according to accessories installed)
NOTE : The presented machine is supplied with one only labelling station. Secondary labelling station can be added as accessories.
STANDARD EQUIPMENT :
| Item | Description | Qty | Price |
| 38601 | BLA-MB1800 : Automatic bottle labelling machine for self adhesive labels – ready for up to 3 labelling stations with optional capsule application. One labelling station with one reel is in price. (*1/*2/*3/*4) | 1 | On demand |
OPTIONAL ACCESSORIES :
| Item | Description | Qty | Price |
| 33177 | Independent conveyor start and stop control – It is possible to allow the conveyor movement to be independent from the movement of the machine and, so, to allow the removal of bottles from the conveyor when the machine stops. (*1/*2/*3/*4) | 1 | On demand |
| 36917 | Backing paper release shafts – Double shaft set required to easy release of stretchy transparent backing paper support (*1/*2/*3/*4) | 1 | On demand |
| 21370 | Labelling delay – Set of parts needed for labelling delay achieved through a potentiometer positioned on the display | 1 | On demand |
| 21464 | Head iddle for the chain bottle conveyor – Set of parts needed for collection table (or side transfer plate), idle head and drive. | 1 | On demand |
| 27798 | Height spacers – Spacers of 45mm in plastic material to bring up to level the conveyor line above 1000mm (price each, 4 pcs are required) | 4 | On demand |
| Thermal printing – Hot foil printing set 28×18 / the full set includes : (*3/*4) | 1 | On demand | |
| 21904 | – Hot foil printing set 28×18 / Thermal printer: date/batch number (28×18) – Date and batch printing unit (printing area 28×18 mm) – 3 lines | 1 | |
| 28021 | – Hot foil printing set 28×18 / Printing date format: dd.mm.yyyy – Numbers to print date in format day.month.year on labels (totally 38 pieces of exchangable characters) | 1 | |
| 34496 | – Hot foil printing set 28×18 / Printing black ribbon – 10 pcs of the black thermal printing tape roll for printing of date/batch number | 1 | |
| 21482 | Label end – tear reel control – Label end reel and tear off control with acoustic and visual alarm (for each station) | 1 | On demand |
| 28091 | Photocell : full belt – sensor of the “full belt” to stop machine | 1 | On demand |
| 26718 | PLC + touch LCD 4.0 – control computer and visual digital display unit with touch screen (Industrial 4.0 technology) | 1 | On demand |
| 29496 | Ink jet printer 12.7 mm – for multiline print of date, batch number etc. Multi line ink jet printer for print height 12,7 mm. (Alternative to the hot foil printer) | 1 | On demand |
| 25347 | Two labels on the same reel – Device for the application of the front label and the back label from the same reel. Only for round bottles. Note that the operation capacity of the machine may be reduced when applying 2 labels. (*2/*4) | 1 | On demand |
| 25293 | Centering notch for label or capsule – Label centralizing device on bottle through notch. | 1 |
On demand |
| 25470 | Bottle format changeover screw – Extra set of parts for different size of Round bottle (needed one set for each bottle format). Extra accessories for processing a different size cylindrical bottle (diameter 50/90mm up to diameter 90/110mm) – Usable only for machine equipped with screw feeder. | 1 | On demand |
| 29178 | Extra labelling station – Additional labelling station for round bottle to applying next label on the bottles – with the stepper motor. | 1 | On demand |
| 24738 | Extra labelling station for the neck wrap-around labels – Additional labelling station for round bottles to applying the wrap around labels on neck the bottles – with the stepper motor. | 1 | On demand |
| 24030 | Label thickness sensor – Infrared sensor device for detecting label thickness (needed one piece for each labelling station) | 1 | On demand |
| 21375 | Capsule application set – Set of parts needed for application of the aluminium, tin or polylaminated capsules on the bottle necks (without a head) | 1 | On demand |
| 29084 | Application head for shrink capsules – Shrink head for application the PVC capsules with double ventilation system on necks of the bottles (needed one head for each capsule format). For the application of heat-shrink PVC capsules, with maximum operation capacity of 2.500 bottles per hour. | 1 |
On demand |
| 22197 | Application head for rolling capsules – Rolling head for application of rolling polyamide, tin and aluminium capsules on necks of the bottles (needed one head for each capsule format). | 1 | On demand |
| 22584 | Capsule distribution end sensor – Device for detection of end capsules in distributor (without touch screen only) | 1 | On demand |
| 22860 | Capsule distributor handwheel | 1 | On demand |
| 36571 | Non-standard capsule diameter – Set of parts needed for application the capsules with diameter over 37 mm or less than 25mm | 1 | On demand |
| 24601 | Shrink capsule application head lift – Automatic lifting of the thermal shrink capsule application head to the top position , in case of stoppage the machine. | 1 | On demand |
| 37135 | Blade movement on the conical bottles | 1 | On demand |
| 21555 | Collection table enlargement for 1000×500 mm – Optional equipment for the standard bottle collection table (100×50 cm). Only for machines equipped with the standard collection table. | 1 | On demand |
| 22426 | Format changeover for conical bottles – Accessories required for processing conical shaped bottles (COLLIO type) | 1 | On demand |
| 28570 | Format changeover for Mignon bottles – Supplementary group of rollers for processing the small Mignon bottles | 1 | On demand |
| 22527 | Format changeover for large round bottles – Accessories required for the width increase to 160mm of conveyor at the inlet or outlet for processing large bottles. | 1 | On demand |
| 36572 | Format changeover for low bottles – Accessories required for processing low height bottles on the capsule applicator. | 1 | On demand |
| 39735 | Sensor cork-cap detection – Device for the automatic detection of cork/cap presence | 1 | On demand |
| 34509 | Start cycle photocell – Accessories for start cycle photocell instead of microswitch | 1 | On demand |
| Examples of configurations : | |||
| 1st example configuration (equipped for apply one label on standard cylindric bottles, without date/batch printer) – items marked *1 |
On demand | ||
| 2nd example configuration (equipped for apply two labels on standard cylindric bottles, without date/batch printer) – items marked *2 |
On demand | ||
| 3nd example configuration (equipped for apply one label on standard cylindric bottles, with thermal date/batch printer) – items marked *3 | On demand | ||
| 4rd example configuration (equipped for apply two labels on standard cylindric bottles, with thermal date/batch printer) – items marked *4 | On demand |
Description the options :
1. Two labels on the same reel – applicator of two labels on each bottle
2. Photocell for “too full” indication – Supplement for the installation of a photocell for avoid jam of bottles in output conveyor because the unload table is full of bottles.
3. PLC + Digital touch display – Supplement for PLC and visual digital display unit. Touch screen – simply and ergonomic control of all functions.
4. Date printing unit – Ink printer
Supplement of numbers to print date in format “dd.mm.yyyy” on labels (totaly 38 characters). Inclusive of spaces and dots.
The standard set is composed of a series of brass blocks suitable for printing a date, with single standard blocks 6x2h2mm or alternatively on request 6x3h3 mm (total 38 punches and 6 neutrals – example 31.12.2012):
Content included in the package: 4 pcs of “0” + 6 pcs of “1” + 5 pcs of “2” + 3 pcs each of “3-4-5-6-7-8-9” + 2 pcs of dot “.” + 6 blank spaces + All with height 2 mm.
6. Chains for bottle conveyor (Acetalica / 82.5 – 4.0) – Acetylic resin chain conveyor, Width=82.5 mm, Straight, Thickness 4 mm, Price per meter
7. Head iddle for the chain bottle conveyor – Conveyor idle head with shaft that is fitted on bearings, support feet included.
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