Description
Fully automatic gas steam generator with heating power 349 kW and output capacity of 500 kg of hot steam per hour at pressure up to 12-16 bar (according to required version).
The compact vertical design of the GSG-500A generator occupies less floor space and its 100% safety allows you to place it into any environments. Output capacity 349 kW generates from treated water 500 kg of hot steam at pressure of up to 16 bar. The machine complies with EU Directive 97/23 EC (PED) and Module H1, CE
The high-quality european burners enables maximum energy gain from the GSG-500A steam generator supplied with natural gas or diesel together. Good access to all components guarantees easy maintenance of the machine.
Clean and safe chimney exhaust system which enables usage of the GSG-500A steam generator in every kind of building. Special multi-coil heating system enables maximum productivity in comparation with one-coil heating system.
The Digital Fault Indicator ensures fast and easy maintenance and saves time in locating any defect. All data is shown electronically and the system has an integrated self-protection for its electronics and safety parts. All Pressure, Control and Safety equipment is pre-installed.
Hot steam is ready in 3 minutes after the system start.
Main advantages :
- No risk of explosion.
- High 92-94% efficiency.
- Production of high quality 99.5% dry steam.
- Steam is ready to use only in maximally 3 minutes after cold start.
- Working pressure of steam up to 12-16 bar (according to required version).
- Steam output capacity of 500 kg/h.
- Very easy to use – minimal maintenance requirement.
- Environment friendly.
- Multi fuel system – intended to use with natural gas, LPG or diesel.
- Low electric energy consumption.
- High efficient ignition system with Riello or Weisshaupt burner.
- All body parts are electrostatic powder paint coated.
- 4-way coil system and servo-motor technology that regulates air-fuel flow for high productivity and efficiency.
- 24/7 technical support and direct spare parts supplies.
Recommended use :
- Food and beverage processing and production
- Heating of water
- CIP stations
- Steam cleaning
- Sterilization of vessels, pipes, hoses and food equipment or farmacy equipment
Standard and optional accessories :
| Item code : | Description : | Price : |
| Built-in accessories : | ||
| GSG-DCS | *** Automatic digital monitoring and control system based on the touch display and internal PLC computer | included |
| GSG-ASS | *** Automatic start system (the machine and hot steam will be ready to use in time you need) | included |
| GSG-500A-BF | Compact slim basic steel frame for the steam generator (without accessories) | included |
| Recommended accessories : | ||
| GSG-500A-ST | *** Supply tank for water and returned condensate | € 2484,- |
| GSG-500A-WT | *** Duplex water treatment system (necessary equipment if water for use with the machine is not very soft) | € 3177,- |
| GSG-500A-CF | *** Compact thick steel frame for the steam generator and accessories, all internal connections (supply water/condensate tank, water treatment system, circulation pump, by-pass system) | € 1906,- |
| GSG-ABSD | *** Automatic boiler sludge draining system (do not need an operator manual activities – the digital timer and the pneumatic valve are included) | € 650,- |
| GSG-500ACS | Complete steam boiler room pre-installed system on the frame (special version which includes all items marked ***)
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| Optional accessories : | ||
| GSG-500A-CT | Sludge water cooling tank (to avoid draining hot sludge water in sewerage) | € 1675,- |
| GSG-DBP | Special burner and the pump for use the steam generator with LPG or diesel (the light fuel oil) | € 800,- |
Dimensions and main parameters :
These dimensions and descriptions are valid for the basic version of the steam generator without the optional accessories (not for the fully equipped steam boiler room on the frame).
| Pipe connection | Description |
| F | Chimney (waste vapour outlet) |
| S | Steam outlet |
| Y | Gas inlet |
| W | Water inlet |
| T | Safety valve |
| Dimensions / Connections |
A | B | C | D | E | F | S | Y | W | T |
| GSG model | mm | mm | mm | mm | mm | mm | DN / inches | DN / inches | DN / inches | DN / inches |
| GSG-150A / ALBA D04-150 | 820 | 940 | 1230 | 1610 | 1535 | 190 | DN25 1″ | DN25 1″ | 2x DN15 1/2″ | DN40 3/2″ |
| GSG-350A / ALBA D04-350 | 900 | 1020 | 1310 | 1800 | 1800 | 235 | DN40 3/2″ | DN32 5/4″ | 2x DN15 1/2″ | DN40 3/2″ |
| GSG-500A / ALBA D04-500 | 900 | 1020 | 1310 | 1800 | 2000 | 235 | DN40 3/2″ | DN32 5/4″ | 2x DN15 1/2″ | DN40 3/2″ |
| GSG-750A / ALBA D04-750 | 1000 | 1120 | 1410 | 1900 | 2250 | 310 | DN50 2″ | DN40 3/2″ | 2x DN20 3/4″ | DN40 3/2″ |
| GSG-1000A / ALBA D04-1000 | 1150 | 1300 | 1750 | 2000 | 2480 | 310 | DN50 2″ | DN50 2″ | 2x DN20 3/4″ | DN40 3/2″ |
| GSG-1500A / ALBA D04-1500 | 1210 | 1350 | 1780 | 2150 | 2675 | 450 | DN65 5/2″ | DN50 2″ | 2x DN25 1″ | DN40 3/2″ |
| GSG-2000A / ALBA D04-2000 | 1310 | 1450 | 1950 | 2250 | 3100 | 450 | DN80 3″ | DN50 2″ | 2x DN25 1″ | DN40 3/2″ |
| Parameters | Capacity | Capacity | Capacity | Weight | Counter pressure | Input power | Noise level |
| GSG model | kg / h | kCal / h | kW | kg | mbar | kW | dB |
| GSG-150A / ALBA D04-150 | 150 | 90000 | 105 | 280 | 1.3 | 1.67 | 70.0 |
| GSG-350A / ALBA D04-350 | 350 | 210000 | 245 | 480 | 1.7 | 2.42 | 70.0 |
| GSG-500A / ALBA D04-500 | 500 | 300000 | 349 | 480 | 1.7 | 2.42 | 70.0 |
| GSG-750A / ALBA D04-750 | 750 | 450000 | 524 | 925 | 2.0 | 3.37 | 72.0 |
| GSG-1000A / ALBA D04-1000 | 1000 | 600000 | 798 | 1200 | 2.3 | 4.07 | 75.0 |
| GSG-1500A / ALBA D04-1500 | 1500 | 900000 | 1048 | 1750 | 3.1 | 6.57 | 77.0 |
| GSG-2000A / ALBA D04-2000 | 2000 | 900000 | 1397 | 1750 | 3.1 | 6.57 | 78.5 |
| Parameters | * Maximal steam pressure |
Boiler volume |
Heat exchange area |
Electric supply connection | Natural gas consumption | LPG consumption | Diesel consumption |
| GSG model | bar | liters | m2 | V / Hz | m3 / h | m3 / h | kg / h |
| GSG-150A / ALBA D04-150 | 12/16 | 13 | 4.5 | 3ph 400 / 50 | 10.9 | 4.5 | 9.2 |
| GSG-350A / ALBA D04-350 | 12/16 | 38 | 7.7 | 3ph 400 / 50 | 25.4 | 10.1 | 21.5 |
| GSG-500A / ALBA D04-500 | 12/16 | 38 | 7.7 | 3ph 400 / 50 | 36.2 | 14.5 | 30.6 |
| GSG-750A / ALBA D04-750 | 12/16 | 59 | 11.0 | 3ph 400 / 50 | 54.4 | 22.2 | 47.9 |
| GSG-1000A / ALBA D04-1000 | 12/16 | 87 | 14.5 | 3ph 400 / 50 | 72.5 | 29.0 | 61.3 |
| GSG-1500A / ALBA D04-1500 | 12/16 | 334 | 26.0 | 3ph 400 / 50 | 108.7 | 43.0 | 92.0 |
| GSG-2000A / ALBA D04-2000 | 12/16 | 334 | 26.0 | 3ph 400 / 50 | 144.9 | 57.0 | 123 |
* Two versions are available : 12 bar / 16 bar (maximal pressure set of the safety relief valve)
Flowchart
(recommended connection of all components of the steam generator system and accessories )
Note : If you order the GSG-150ACS version then you get all components and connections pre-installed on the compact frame … more about the GSG-500ACS
Description :
| Item | Description | Item | Description | Item | Description |
| LG | Level gauge | 1 | Steam generator | 11 | Steam separator |
| MP | Maximum pressure switch | 2 | Fuel inlet multiblock | 12 | Ventilator |
| RP | 1st stage pressure switch | 3 | Water/Condensate tank | 13 | Electric control panel |
| SP | Safety pressure switch | 4 | By-pass system | 14 | Y-filter |
| T | Thermometer | 5 | Steam collector | 15 | Ball valve |
| M | Manometer | 6 | Safety valve | 16 | Booster Pump |
| WIN | Water inlet | 7 | Water treatment system | 17 | Check valve |
| GIN | Gas inlet | 8 | Feed pump | 18 | Float |
| S01 … S03 | Steam outputs | 9 | Ball valve | 19 | Overflow |
| WD1 .. WD3 | Water outlet (sewer) | 10 | Steam outlet valve | 20 | Condensate return |
| SDO | Water outlet (outside) | WVO | Waste vapour outlet (Chimney) | SWO | Sludge water outlet |
Instalation : Installation and assembling of the gas steam-generator performs each specialist company authorized for installation of gas appliances. The customer receives all detailed instructions in the English installation/operation manual.
Warranty : 12 months
Delivery time : from 3 to 12 weeks (according to current stock status)
Certificates: CE + PED 97/23 EC
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