GSG-1500A : Gas steam generator ALBA D04-1500 1047 kW | 1500 kg/hr | 12-16bar

 75021 75561 excluding tax

The compact vertical design of the GSG-1500A (ALBA D04-1500) generator occupies less floor space and its 100% safety allows you to place it into any environments. Output capacity 1047 kW generates from treated water 1500 kg of hot steam at pressure of up to 12-16 bar (according to required version). The machine complies with EU Directive 97/23 EC (PED) and Module H1, CE

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Description

The compact vertical design of the GSG-1500A (ALBA D04-1500) steam generator occupies less floor space and its 100% safety allows you to place it into any environments. Output capacity 1047 kW generates from treated water 1500 kg of hot steam at pressure of up to 12-16 bar (according to required version). The machine complies with EU Directive 97/23 EC (PED) and Module H1, CE

The high-quality european burners enables maximum energy gain from the GSG-1500A (ALBA D04-1500) steam generator supplied with natural gas or diesel together. Good access to all components guarantees easy maintenance of the machine.

Clean and safe chimney exhaust system which enables usage of the GSG-1500A (ALBA D04-1500) steam generator in every kind of building. Special multi-coil heating system enables maximum productivity in comparation with one-coil heating system.

The Digital Fault Indicator ensures fast and easy maintenance and saves time in locating any defect. All data is shown electronically and the system has an integrated self-protection for its electronics and safety parts. All Pressure, Control and Safety equipment is pre-installed.

Hot steam is ready in 3 minutes after the system start.

 

Main advantages :

  • No risk of explosion.
  • High 92-94% efficiency.
  • Production of high quality 99.5% dry steam.
  • Steam is ready to use only in maximally 3 minutes after cold start.
  • Working pressure of steam up to 12-16 bar (according to required version).
  • Steam output capacity of 1500 kg/h.
  • Very easy to use – minimal maintenance requirement.
  • Environment friendly.
  • Multi fuel system – intended to use with natural gas, LPG or diesel.
  • Low electric energy consumption.
  • High efficient ignition system with Riello or Weisshaupt burner.
  • All body parts are electrostatic powder paint coated.
  • 4-way coil system and servo-motor technology that regulates air-fuel flow for high productivity and efficiency.
  • 24/7 technical support and direct spare parts supplies.

 

 

Recommended use :

  • Food and beverage processing and production
  • Heating of water
  • CIP stations
  • Steam cleaning
  • Sterilization of vessels, pipes, hoses and food equipment or farmacy equipment

 

Standard and optional accessories  :

Item code : Description : Price :
Built-in accessories :
GSG-DCS *** Automatic digital monitoring and control system based on the touch display and internal PLC computer included
GSG-ASS *** Automatic start system (the machine and hot steam will be ready to use in time you need) included
GSG-1500A-BF Compact slim basic steel frame for the steam generator (without accessories) included
Recommended accessories :
GSG-1500A-ST *** Supply tank for water and returned condensate € 4045,-
GSG-1500A-WT *** Duplex water treatment system (necessary equipment if water for use with the machine is not very soft) € 4067,-
GSG-1500A-CF *** Compact thick steel frame for the steam generator and accessories, all internal connections (supply water/condensate tank, water treatment system, circulation pump, by-pass system) € 2311,-
GSG-ABSD *** Automatic boiler sludge draining system (do not need an operator manual activities – the digital timer and the pneumatic valve are included) € 650,-
GSG-1500ACS Complete steam boiler room pre-installed system on the frame (special version which includes all items marked ***)

GSG Gas steam generator

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Optional accessories :
GSG-1500A-CT Sludge water cooling tank (to avoid draining hot sludge water in sewerage) € 1675,-
GSG-DBP Special burner and the pump for use the steam generator with LPG or diesel (the light fuel oil) € 800,-

 

 


Dimensions and main parameters :

These dimensions and descriptions are valid for the basic version of the steam generator without the optional accessories (not for the fully equipped steam boiler room on the frame).

 

Pipe connection Description
F Chimney (waste vapour outlet)
S Steam outlet
Y Gas inlet
W Water inlet
T Safety valve

 

Dimensions / Connections
A B C D E F S Y W T
GSG model mm mm mm mm mm mm DN / inches DN / inches DN / inches DN / inches
GSG-150A / ALBA D04-150 820 940 1230 1610 1535 190 DN25 1″ DN25 1″ 2x DN15 1/2″ DN40 3/2″
GSG-350A / ALBA D04-350 900 1020 1310 1800 1800 235 DN40 3/2″ DN32 5/4″ 2x DN15 1/2″ DN40 3/2″
GSG-500A / ALBA D04-500 900 1020 1310 1800 2000 235 DN40 3/2″ DN32 5/4″ 2x DN15 1/2″ DN40 3/2″
GSG-750A / ALBA D04-750 1000 1120 1410 1900 2250 310 DN50 2″ DN40 3/2″ 2x DN20 3/4″ DN40 3/2″
GSG-1000A / ALBA D04-1000 1150 1300 1750 2000 2480 310 DN50 2″ DN50 2″ 2x DN20 3/4″ DN40 3/2″
GSG-1500A / ALBA D04-1500 1210 1350 1780 2150 2675 450 DN65 5/2″ DN50 2″ 2x DN25 1″ DN40 3/2″
GSG-2000A / ALBA D04-2000 1310 1450 1950 2250 3100 450 DN80 3″ DN50 2″ 2x DN25 1″ DN40 3/2″

 

Parameters Capacity Capacity Capacity Weight Counter pressure Input power Noise level
GSG model kg / h kCal / h kW kg mbar kW dB
GSG-150A / ALBA D04-150 150 90000 105 280 1.3 1.67 70.0
GSG-350A / ALBA D04-350 350 210000 245 480 1.7 2.42 70.0
GSG-500A / ALBA D04-500 500 300000 349 480 1.7 2.42 70.0
GSG-750A / ALBA D04-750 750 450000 524 925 2.0 3.37 72.0
GSG-1000A / ALBA D04-1000 1000 600000 798 1200 2.3 4.07 75.0
GSG-1500A / ALBA D04-1500 1500 900000 1048 1750 3.1 6.57 77.0
GSG-2000A / ALBA D04-2000 2000 900000 1397 1750 3.1 6.57 78.5

 

 

Parameters * Maximal steam pressure
Boiler volume
Heat exchange area
Electric supply connection Natural gas consumption LPG consumption Diesel consumption
GSG model bar liters m2 V / Hz m3 / h m3 / h kg / h
GSG-150A / ALBA D04-150 12/16 13 4.5 3ph 400 / 50 10.9 4.5 9.2
GSG-350A / ALBA D04-350 12/16 38 7.7 3ph 400 / 50 25.4 10.1 21.5
GSG-500A / ALBA D04-500 12/16 38 7.7 3ph 400 / 50 36.2 14.5 30.6
GSG-750A / ALBA D04-750 12/16 59 11.0 3ph 400 / 50 54.4 22.2 47.9
GSG-1000A / ALBA D04-1000 12/16 87 14.5 3ph 400 / 50 72.5 29.0 61.3
GSG-1500A / ALBA D04-1500 12/16 334 26.0 3ph 400 / 50 108.7 43.0 92.0
GSG-2000A / ALBA D04-2000 12/16 334 26.0 3ph 400 / 50 144.9 57.0 123

 

* Two versions are available : 12 bar / 16 bar  (maximal pressure set of the safety relief valve)


Flowchart

(recommended connection of all components of the steam generator system and accessories )

Note : If you order the GSG-1500ACS version then you get all components and connections pre-installed on the compact frame … more about the GSG-1500ACS

 

Description :

Item Description Item Description Item Description
LG Level gauge 1 Steam generator 11 Steam separator
MP Maximum pressure switch 2 Fuel inlet multiblock 12 Ventilator
RP 1st stage pressure switch 3 Water/Condensate tank 13 Electric control panel
SP Safety pressure switch 4 By-pass system 14 Y-filter
T Thermometer 5 Steam collector 15 Ball valve
M Manometer 6 Safety valve 16 Booster Pump
WIN Water inlet 7 Water treatment system 17 Check valve
GIN Gas inlet 8 Feed pump 18 Float
S01 … S03 Steam outputs 9 Ball valve 19 Overflow
WD1 .. WD3 Water outlet (sewer) 10 Steam outlet valve 20 Condensate return
SDO Water outlet (outside) WVO Waste vapour outlet (Chimney) SWO Sludge water outlet

 

 

Instalation : Installation and assembling of the gas steam-generator performs each specialist company authorized for installation of gas appliances. The customer receives all detailed instructions in the English installation/operation manual.

 

Warranty : 12 months

Delivery time : from 3 to 12 weeks (according to current stock status)

Certificates: CE + PED 97/23 EC

 

Additional information

Weight 1200 kg
Dimensions 2000 × 1800 × 2350 mm
Pressure max

12bar, 16bar

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