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KCM-10 Machine for the manual rinsing and filling of kegs 7-10 kegs/hour

Rated 5.00 out of 5 based on 1 customer rating

4890 4580 excluding tax

The KCM-10 is a multifunction machine that includes a device for rinsing of stainless steel kegs and the filling of carbonizated beverages like beer, limonade wine or cider, into kegs. The equipment is designed for the filling and rinsing of kegs with beer, cider, wine and for other beverages, using manually operated valves and a pump.

The machine is designed for cleaning and filling kegs with a volume from 15 to 50 liters. The working performance is :

  • Two cycles : the rinsing cycle & the sanitation cycle : the maximal performance 10 kegs per hour ( with volume of 50 liters).
  • Three cycles : the rinsing cycle & the sanitation cycle & the filling cycle : the maximal performance 7 kegs per hour ( with volume of 50 liters).

 

 

Inserting of kegs is manual, removing of kegs after finalizing of filling cycle is manual. Operator manually opens and closes all valves, and he switches on the pump manually as well. The machine is equipped with an integrated reservoir for the alcalic sanitizing solution.

Material is stainless steel AISI 304.

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Description

The KCM-10 is a multifunction machine that includes a device for rinsing of stainless steel kegs and the filling of carbonizated beverages like beer, limonade wine or cider, into kegs. The equipment is designed for the filling and rinsing of kegs with beer, cider, wine and for other beverages, using manually operated valves and a pump.

Operating capacity : seven – ten kegs per hour (rinsing and sanitizing cycles / filling cycle).

The machine is designed for cleaning and filling kegs with a volume from 15 to 50 liters. The working performance is :

  • Two cycles : the rinsing cycle & the sanitation cycle : the maximal performance 10 kegs per hour ( with volume of 50 liters).
  • Three cycles : the rinsing cycle & the sanitation cycle & the filling cycle : the maximal performance 7 kegs per hour ( with volume of 50 liters).

Inserting of kegs is manual, removing of kegs after finalizing of filling cycle is manual. Operator manually opens and closes all valves, switches on the pump and controls a temperature of the sanitizing solution manually as well. The machine is equipped with an integrated reservoir for the alcalic sanitizing solution.

Sterilized compressed air is needed for flushing inner space of the keg, which can contain of the rest of water or sanitizing solutions.
We recomment to use an external hot steam-generator as optional accessories to ensuring perfect sterilization of the inner walls of the kegs and shorter cleaning and sanitation cycle.

Material is stainless steel AISI 304.

 

The device operates in the following cycles:

  1. An emptying the keg
  2. A depressurization the keg
  3. Flushing the keg with cold water
  4. Flushing the keg with sanitizing solution
  5. Flushing the keg with hot water
  6. Steam sterilization of inside of the keg (requires external source of steam)
  7. Filling the keg with carbon dioxide gas
  8. Filling the keg with beer

All cycles 1-8 run manually.

 

Sterilized compressed air is needed for flushing inner space of the keg, which can contain of the rest of water or sanitizing solutions.
We recomment to use an external hot steam-generator as optional accessories to ensuring perfect sterilization of the inner walls of the barrels and shorter cleaning and sanitation cycle.

 


The first connection :

1. DO NOT CONNECT THE MACHINE TO THE POWER SUPPLY until you succesfully progress to the step 6. The spiral heater will be burned down (will be destroyed) if the steps are not followed in exact order.
We do not hold the warranty in case you burn down the heating spiral.
2. Connect media according to the description on the device.
3. Fill the rear tank with sanitizing solution (6% solution of caustic).
4. Connect the KCM-10 unit to the air distribution system – minimal pressure 5 bar.
5. Set the pressure on reducing valve on range between 2 – 2,5 bar.
6. Set the pressure to 2bar using the CO2 reducing valve.
7. Connect KCM-10 unit to the power supply 3ph 400V/50Hz .

 

That’s how the filling valve looks – all types A, D, G, M, S, U are available according to requirement of the customer :


Description of keg rinsing and filling step by step:

1. All valves are closed
2. Connect the filling coupler on the keg
3. Overturn the keg and place it on the KCM-10 unit
4. Open valve 1.8 (waste) and valve 1.2 (air). The rest of content in the keg is drained.
5. Valve 1.8 (waste) remains opened, close valve 1.2 (air) and open valve 1.4 (cold water).
That is the first rinse of the keg. Time of rinse will vary depending on total volume and degree of pollution of the keg.
6. Close valve 1.4 (cold water), valve 1.8 (waste) remains open.
7. Valve 1.8 (waste) remains open, open valve 1.2 (air). Water is forced out of the keg by air. Time may vary depending on the total volume of keg.
8. Close all valves. Open valve 1.7 (caustic), turn on the pump. The caustic sanitation of keg is in progress. Time may vary depending on the total volume of keg. The valve 1.2 (air) may be opened to improve the scattering of sanitation solution.
9. Turn off the pump and open valve 1.2 (air). Cycle of returning the caustic to caustic tank runs.
10. Close all valves.
11. Open valve 1.8 (waste), open valve 1.3 (hot water). Rinse until the keg is completely deprived of caustic (usage of pH meter is recomended). The valve 1.2 (air) may be opened to improve the scattering of hot water.
12. Close valve 1.3 (hot water), valve 1.8 (waste) remains open, open valve 1.2 (air). Hot water is forced out of the keg by air. Time may vary depending on the total volume of keg.
13. Close all valves. Open valve 1.1 (CO2) and open valve 1.8 (waste). Air is forced out of the keg by CO2 gas. Time may vary depending on the total volume of keg.
14. Close valve 1.8 (waste), valve 1.1 (CO2) remains open. Fill the keg with CO2 until the inner pressure is 1.8 bar. The inner pressure is controlled by pressure regulator.
15. Close all valves.
16. Put the keg on the floor, open valve 1.6 (beer) and open valve 1.9 (outlet of CO2 from keg). Keg is being filled by beer, filling speed is controlled by pressure regulator. When he beer foam starts flowing from pressure regulator, the keg is full.
17. Keg is sanitized now, filled with beer and ready to be shipped to your customer.

Filling of the 50L beer keg takes from 1 to 4 minutes – the time depends on the chosen overpressure in the keg and in the beer storage tank, temperature of beer, beer type and other physic influences.

 


Keg washer – Technical description:

keg-washer-filler-kcm10-description

 

 

Valves :

 

1.1: CO2 input (inert gas)

1.2: Compressed air input (blowing out of beer rests from the keg)

1.3: Hot water input (warm rinsing)

1.4: Cold water input (cold rinsing)

1.5: Hot steam input (optionally for more efficient sterilization)

1.6: Beer input

1.7: Caustic solution input

1.8: Waste pipe output (dirty water)

1.9: Outlet of CO2 from the keg

2.1: Outlet of overflow beer if the keg is full

2.2: Outlet of used caustic solution

 

 

 

 

 

 

 

 

Parameters :

 

 

Material AISI 304
Maximum performance : rinsing & sanitation 10
Maximum performance : rinsing & sanitation & filling 7
Volume of kegs maximum [ liters ] 50
Inserting and removing kegs manually
Electrical connection 3F 400V /50Hz 16A
Heating 2x 2.2 kW
Pump 750 W
Control panel 230V / 50Hz
Switching between modes : washing – filling manually
Sterilisation mode with hot steam (optionally) external hot steam-generator
Width / mm / 1200
Depth / mm / 800
Height / mm / 1900
Weight /kg/ 130
Average delivery time / months / (after first advance payment) 2

 

Available filling heads for this machine :

KCM-10 - the table of all pipe and hose connections

Description of all pipe and hose connections that are available on the KCM-10 machine.
Type of input partManual ball valveJohnGuest connector
Picture
Connection typeInner threadSocket for plastic hose
Steam inputG 1/2"
Hot water inputG 1/2"
Cold water inputG 1/2"
Compressed air inputJG 3/8"
CO2 gas inputJG 3/8"
Beer inputJG 1/2"

 

Manual keg washer - rinser - filler KCM-10

 

 

Additional information

Weight 140 kg
Dimensions 1300 × 900 × 2000 mm
Filling head

A, D, G, M, S, U

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