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BFSA-MB442 Semi-automatic 4-4-2 rinsing, filling and capping machine for bottles

This three-block machine has been designed to assist in packaging beverages in glass bottles with crown caps.

Three phases of bottling process in one compact block with a steel base on wheels. Rinsing + filling + closing with crown caps
Production speed : max. 350 bph (depending on operator ability, bottle size & fill temperature)

 

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SKU: BFSA-MB442 Category: Tags: ,
   

Description

Monoblock with three integrated machines : semi-automatic rinsing of bottles – isobaric filling of bottles – pneumatic capping of bottles

Monoblock 4-4-2: with electronic valves – with electronic valves – type BFSA-MB442

BFSA-MB442-big2016

The monoblock 4-4-2 Semi-automatic rinsing, filling and capping machine for bottles.

Production speed : max. 350 bph (depending on operator’s ability, bottle size & filling temperature)

Product : beverages: sparkling

Bottles : Glass bottles (height 140mm – 370mm  / diameter max 150mm )

 

Description :

The machine is covered with stainless steel of different thicknesses.

Construction is on four lockable wheels for easy transfer of the machine.

This three-block machine has been designed to assist in packaging beverages in glass bottles with crown caps. Three phases of bottling process in one compact block with a steel base on wheels. Rinsing + filling + closing with crown caps

 

 

first section : Rinse of bottles (four pockets)

BFSA-MB350-rinser

 

second section : four filling valves (diameter: 15mm)

BFSA-MB350-bottle-filler

 

third section : Two heads with a sorter & with automatic feed of crowns to crowning head

Twin head capping system – you can close two bottles at the same time

BFSA-MB350-bottle-crownerBFSA-MB350-twin-heat-capper-01BFSA-MB350-twin-heat-capper-02

 

 

 

Operating cycle:

  1. Rinse the isobaric tank with ice water to reduce the temperature in the tank: to reduce foaming.
  2. Pour out the filler basin.
  3. By carbon dioxide: remove the air from the tank.
  4. Place the bottles in the filling positions.
  5. The machine is then activated by means of a safety switch on the PLC control panel.
  6. Safety glass: automatically (pneumatically driven).
  7. The bottles are lifted pneumatically under the filling valve.
  8. The vacuum system sucks air out of the bottle.
  9. The machine fills a bottle with fresh CO2 from CO2 bottles (not from a filling tank).
  10. The vacuum system sucks air out of the bottle.
  11. The machine fills the bottle with fresh CO2 from the CO2 bottles (not from the filling tank).
  12. The machine achieves pressure stability and starts to release liquid in the bottle.
  13. The machine lowers the level.
  14. The bottles lowers down from the valve.
  15. The safety glass opens automatically and the bottles are removed manually and moved to the automatic crowner machine.

 

 Layout :

BFSA-MB350-PROCESS

 

The BFSA-MB441 bottle filling machine consists of :

DESCRIPTION PRICE IN EURO
 BFSA-MB442 : The rinser of bottles, filling machine, capper monoblock  call for price
OPTIONS
Dummy bottles with continuous flow CIP system for high level cleaning process and product return exhaust to your CIP unit call for price
Sanitary shower for high pressure CIP cleaning call for price
Protective sliding door on filling part (automatic) call for price
Vibrating crown sorter with automatic crown cap positioning on the bottle call for price
Protective door with safety switch for automatic putting of crown caps call for price
Degassing of air from the bottles with external vacuum tank call for price
CO² injection device (clean) call for price
CO² injection into the bottle: before closing of the bottles call for price
Automatic cycling of air degassing, CO² flushing, filling, bottle movement through PLC control panel, timings adjustable by the operator call for price
CIP setup: with product recovery tank (stainless steel), filter and connections/piping call for price
Product non return valve with triclamp 1” call for price
Pneumatic pump from AISI 304 (stainless steel) with on/off switch with triclamp connection call for price
Pipe connections for the pump call for price
Complete set of replaceable seals for all 4 filling valves call for price
Memory card backup for PLC programme call for price
Wooden crate packaging call for price
Delivery & insurance (only Europe) call for price
TOTAL – (for EUROPE) call for price

 

Connections :

Electrical : 0,37 kW 400 V. Hz 3 Ph
Pneumatic : Compressed air 6 bar
Air consumption : 180 liters per minute
Water (bar): 3,5, with ½” female thread
CO2/N : cylinder with reducer 2,5 Bar with 3/8” inner thread – Rilsan pipe 10mm
Product Connector : 3/4” female thread

 

Technical data :

– Maximum diameter of bottles  : 150mm
– Maximum height of bottles : 340-370mm
– Machine dimension :1701 x 435 x 2300 mm
– Weight Net : 700 Kg

 

 

 

Optional accessories :

DESCRIPTION  Price in EURO
Different fill tubes (set of 4) 110
Parts in contact with the product made from AISI 316 (required for bottling: cider) 2153
System for recycling on rinsing machine 1300
Pneumatic pump from AISI 304 (stainless steel) with on/off switch with triclamp connection 1320

 

Photos of recommended sets

I. CIP setup with connections and a tank

BFSA-MB350-CIP-SETUP-WITH-CONNECTIONS-AND-PRODUCT-RECOVERY-TANK

 

II. Dummy bottles setup for CIP (in motion)

BFSA-MB350-DUMMY-BOTTLES-SETUP-FOR-CIP-IN-MOTION

 

III. Dummy bottles setup for high pressure of CIP (in motion)

BFSA-MB350-dummy-bottle-setup-for-high-pressure-cip

 

IV. Pneumatic pump (AISI 316) 

BFSA-MB350-STEEL-PNEUMATIC-PUMP

 

V. Stainless steel pneumatic pump with connections and pipes 

BFSA-MB350-STEEL-PNEUMATIC-PUMP-WITH-CONNECTIONS-AND-FEED-PIPES

 

 


 

Recommended layout – more equipment:

 


 

Additional information

Weight 750 kg
Dimensions 1900 × 635 × 2450 mm
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