Description
The GCU-80 complete cooling set with the cooling capacity of 19.0 kW, the glycol tank of 2000 liters, two pumps, the heat exchanger and the control panel is intended to cooling of the beverage production tanks like fermenters or beer storage tanks, cooling wort after the brewing process and also to cooling other devices in the brewery, with water and glycol.
The cooling set is available as a compact glycol cooling unit or as a split cooling system which consists of the cooling condensing unit with capacity of 19.0 kW intended to be placed outdoor and the glycol tank with capacity of 1000 liters, the heat exchanger, the pumps and the control panel intended to be placed indoor.
In the primary circuit, this equipment uses a special technical coolant intended to chilling systems that is pre-filled and pressurized in the primary circuit if the set is ordered as a compact cooling unit.
If the cooling set is ordered as a split cooling system the technical coolant must be filled by specialized company after the installation and connection the outdoor and indoor units each other with copper pipes.
Cooling capacity (condensing unit) :
| Temperature (glycol / product to be cooled) | To -15 °C / Tk 45 °C | -10 °C / Tk 45 °C | To 0 °C / Tk 45 °C |
| Cooling capacity | 10.5 kW | 13.2 kW | 19.0 kW |
Glycol tank 2000L with the heat exachanger, the control panel and two pumps :
Control panel (electric switch box) :
Stainless steel electrical switchboard for power supply and control of cooling technology includes :
| Power components and circuits for power supply and control of motors, fans, pumps, automatic valves |
| Temperature control – Digital temperature controllers / Temperature sensors |
| Displaying of primary circuit return glycol temperature |
| Displaying of secondary circuit return medium temperature |
| Displaying of glycol solution flow rate in the primary circuit |
| Switching off the secondary circuit pump using a pressure sensor |
Main components and technical parameters :
| Component | Model / Type | Key parameter | Value |
| Condensing unit / Compressor | Danfoss MMS05Z / MLZ038T4 | Cooling capacity (at 0°C) | 19.0 kW |
| Glycol tank | ICWT-1000 | Filling capacity | 2000 liters |
| Plate heat exchanger (primary circuit) | GKH550H-24 | Heat transfer capacity 17 kW | 36 plates |
| Pump 1 (primary circuit) | PUMPA INOX LINE CMP1-3 0,25 kW 400V/50Hz | Pump motor power / flow capacity | 0.37 kW , 16.6 l/min at 4.6 bar |
| Pump 2 (secondary circuit) | PUMPA INOX LINE CMP1-3 0,25 kW 400V/50Hz | Pump motor power / flow capacity | 0.37 kW , 16.6 l/min at 4.6 bar |
| Electric switchboard (Control panel) | Material INOX AISI 304 | Dimensions | 400 x 400 x 200 mm |
| Electric power supply | 3-phase 380-400 V / 50 Hz | Electric consumption (full set) | 16 kW |
| Minimal ambient temperature | -30°C (requires more glycol in water, lower cooling capacity) | Maximal ambient temperature | + 45°C (lower cooling capacity) |
| Minimal ambiant temperature for guaranted cooling capacity | -20°C | Maximal ambiant temperature for guaranted cooling capacity | + 30°C |
| Cooling medium (primary circuit) | water with monopropylenglycol | Cooling medium (primary circuit) | water with monopropylenglycol |
| Pipe connections (primary circuit) | 2x DN25 BSPP 1″ | Pipe connections (secondary circuit) | 2x DN25 BSPP 1″ |
| Dimensions (condensing unit) | 1300 x 560 x 690 mm | Dimensions (glycol tank) | 1100 x 800 x 1400 mm |
Options (for individual demands) :
- The cooling set can be equipped with a glycol tank of different capacity (500L / 1000L / 1200L / 1500L / 2000L / 3000L / 4000L).
- The cooling set can be equipped with more than one condensing unit (maximally two condensing units / each unit requires one primary pump and one plate heat exchanger).
- The cooling set can be equipped with more than one pump in the secondary circuits (maximally two pumps for two independent secondary circuits ).
Operation environment of equipment (ČSN EN 60204-1):
- Minimal ambient temperature – 20°C
- Maximal ambient temperature + 40°C
Electric installation is made according standard ČSN EN 60204-1, covering protection degree IP 54. Equipment is assigned for “NORMAL” locality according sec. 320.N4 ČSN 33 2000-3, mod. IEC 364-3: 1993.
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