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GSG-1000ACS : Gas steam generator 698 kW | 1000 kg/hr | 16bar | Complete steam boiler room on the frame

 61474 excluding tax

The compact fully equipped steam boiler room based on the GSG-1000A gas steam generator with output capacity 698 kW which generates up to 1000 kg of hot steam per hour at pressure of up to 16 bar.

The compact solution of a complete system which which includes the steam generator, the water/condensate supply tank, the water treatment system, the circulation pump, the by-pass system, all internal pipelines, electric switchbox and connections and all other necessary elements. The pre-installed compact system occupies less floor space, saves your time and money needed for the installation work. Its 100% safety allows you to place it into any environments. The machine complies with EU Directive 97/23 EC (PED) and Module H1, CE.

Description

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The compact fully equipped steam boiler room based on the GSG-1000A gas steam generator with output capacity 698 kW which generates up to 1000 kg of hot steam per hour at pressure of up to 16 bar.

The compact solution of a complete system which which includes the steam generator, the water/condensate supply tank, the water treatment system, the circulation pump, the by-pass system, all internal pipelines, electric switchbox and connections and all other necessary elements. The pre-installed compact system occupies less floor space, saves your time and money needed for the installation work. Its 100% safety allows you to place it into any environments. The machine complies with EU Directive 97/23 EC (PED) and Module H1, CE.

The high-quality european burners enables maximum energy gain from the GSG-1000ACS steam generator supplied with natural gas or diesel together. Good access to all components guarantees easy maintenance of the machine.

Clean and safe chimney exhaust system which enables usage of the GSG-1000ACS steam generator in every kind of building. Special multi-coil heating system enables maximum productivity in comparation with one-coil heating system.

The Digital Fault Indicator ensures fast and easy maintenance and saves time in locating any defect. All data is shown electronically and the system has an integrated self-protection for its electronics and safety parts. All Pressure, Control and Safety equipment is pre-installed.

 

Main advantages :

  • Completelly equipped steam boiler room, immediatelly ready to use.
  • All components are installed and connected together on two steel platforms.
  • Installation and start-up in the same day (if all outer connections are prepared before)
  • Very compact space-save system.
  • Corrosion inhibitor dosage station Polybetalux 1500 is included.
  • Water treatment system to water softening is included.
  • Supply tank for water and returned condensate is included.
  • By-pass system is insluded.
  • All internal pipe connections are included.
  • All internal electric wire connection and the electric switchboard are included.
  • The circulation pump is included.
  • The automatic sludge draining system is included.
  • No risk of explosion.
  • High 92-94% efficiency.
  • Production of high quality 99.5% dry steam.
  • Steam is ready to use only in maximally 3 minutes after cold start.
  • Working pressure of steam up to 16 bar.
  • Steam output capacity of 1000 kg/h.
  • Very easy to use – minimal maintenance requirement.
  • Environment friendly.
  • Multi fuel system – intended to use with natural gas, LPG or diesel.
  • Low electric energy consumption.
  • High efficient ignition system with Riello or Weisshaupt burner.
  • All body parts are electrostatic powder paint coated.
  • 4-way coil system and servo-motor technology that regulates air-fuel flow for high productivity and efficiency.
  • 24/7 technical support and direct spare parts supplies.

 

GSG Gas steam generator GSG Gas steam generator


Recommended use :

  • Food and beverage processing and production
  • Heating of water
  • CIP stations
  • Steam cleaning
  • Sterilization of vessels, pipes, hoses and food equipment or farmacy equipment

Standard and optional accessories  :

Item code : Description : Price :
Built-in accessories :
GSG-1000A Gas steam generator 698 kW | 1000kg/hr | 16bar included
GSG-DCS Automatic digital monitoring and control system based on the touch display and internal PLC computer included
GSG-ASS Automatic start system (the machine and hot steam will be ready to use in time you need) included
GSG-1000A-ST Supply tank for water and returned condensate included
GSG-1000A-WT Duplex water treatment system (necessary equipment if water for use with the machine is not very soft) included
GSG-1000A-CF Compact thick steel frame for the steam generator and accessories, all internal connections (supply water/condensate tank, water treatment system, circulation pump, by-pass system) included
GSG-ABSD Automatic boiler sludge draining system (do not need an operator manual activities – the digital timer and the pneumatic valve are included) included
Optional accessories :
GSG-1000A-CT Sludge water cooling tank (to avoid draining hot sludge water in sewerage) € 1500,-
GSG-DBP Special burner and the pump for use the steam generator with LPG or diesel (the light fuel oil) € 750,-

 

 


Dimensions and main parameters :

These dimensions and descriptions are valid for the basic version of the steam generator without the optional accessories (not for the fully equipped steam boiler room on the frame).

 

Pipe connection Description
F Chimney (waste vapour outlet)
S Steam outlet
Y Gas inlet
W Water inlet
T Safety valve

 

Dimensions / Connections
A B C D E F S Y W T
GSG model mm mm mm mm mm mm inches inches inches inches
GSG-150A 1435 1500 1035 575 1200 190 1/2″ 1″ 1/2″ 3/4″
GSG-350A 1700 1800 1350 710 1250 230 1″ 1″ 3/4″ 3/4″
GSG-500A 1700 1800 1350 710 1250 230 1″ 1 1/4″ 3/4″ 3/4″
GSG-750A 1900 2000 1510 810 1420 310 1 1/4″ 1 1/4″ 3/4″ 1″
GSG-1000A 2150 2250 1760 860 1650 310 1 1/4″ 1 1/2″ 1″ 1 1/4″
GSG-1500A 2150 2350 1850 1000 1800 350 1 1/2″ 2″ 1″ 1 1/4″

 

Parameters Capacity Capacity Capacity Weight Counter pressure Input power Noise level
GSG model kg / h kCal / h kW kg mbar kW dB
GSG-150A 150 90000 104.65 280 1.3 1.67 70.0
GSG-350A 350 210000 244.18 480 1.7 2.42 73.0
GSG-500A 500 300000 348.83 480 1.7 2.42 74.0
GSG-750A 750 450000 523.25 925 2.0 3.37 75.5
GSG-1000A 1000 600000 697.67 1200 2.3 4.07 77.0
GSG-1500A 1500 900000 1046.51 1750 3.1 6.57 77.0

 

Parameters Maximal steam pressure
Boiler volume
Heat exchange area
Electric supply connection Natural gas consumption LPG consumption Diesel consumption
GSG model bar liters m2 V / Hz m3 / h m3 / h kg / h
GSG-150A 16 13 4.5 3ph 400 / 50 10.9 4.5 9.2
GSG-350A 16 38 7.7 3ph 400 / 50 25.4 10.1 21.5
GSG-500A 16 38 7.7 3ph 400 / 50 36.2 14.5 30.6
GSG-750A 16 59 11.0 3ph 400 / 50 54.4 22.2 47.9
GSG-1000A 16 87 14.5 3ph 400 / 50 72.5 29.0 61.3
GSG-1500A 16 334 26.0 3ph 400 / 50 108.7 43.0 92.0

 

 

Flowchart

This flowchart describes all components, connections and elements which are included in the complete steam boiler room system.

( The steam manifold is not insluded in the steam boiler room … items no. 5, 9 )

 

Description :

Item Description Item Description Item Description
LG Level gauge 1 Steam generator 11 Steam separator
MP Maximum pressure switch 2 Fuel inlet multiblock 12 Ventilator
RP 1st stage pressure switch 3 Water/Condensate tank 13 Electric control panel
SP Safety pressure switch 4 By-pass system 14 Y-filter
T Thermometer 5 Steam collector 15 Ball valve
M Manometer 6 Safety valve 16 Booster Pump
WIN Water inlet 7 Water treatment system 17 Check valve
GIN Gas inlet 8 Feed pump 18 Float
S01 … S03 Steam outputs 9 Ball valve 19 Overflow
WD1 .. WD3 Water outlet (sewer) 10 Steam outlet valve 20 Condensate return
SDO Water outlet (outside) WVO Waste vapour outlet (Chimney) SWO Sludge water outlet

 

 

Instalation : Installation and assembling of the gas steam-generator performs each specialist company authorized for installation of gas appliances. The customer receives all detailed instructions in the English installation/operation manual.

 

Warranty : 12 months

Delivery time : from 3 to 12 weeks (according to current stock status)

Certificates: CE + PED 97/23 EC

 

Additional information

Weight 1500 kg
Dimensions 1900 × 3400 × 2250 mm

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