description
Tashar CIP ta wayar hannu 2 × 200 lita | Injin tsaftace-In- Wuri
Kayan aiki don tsaftacewa da tsabtace tasoshin ruwa, hoses da hanyoyin bututu a cikin masana'antar giya da sauran masana'antar samar da abinci, tare da tankuna biyu 200 lita, famfo da dumama.
CIP-202 injin hannu ne don tsaftacewa da ɓarkewar jiragen ruwa da hanyoyin piping. Wannan cikakken tsari ne na kayan shaye-shaye da sauran tsire-tsire masu samar da abinci: Cleaning-In-Place. Kayan aikin CIP yana ba da dumama da zagayawa na maganin alkaline da acid ta hanyar amfani da famfo ta tsarin bututu, hoses da shawa mai tsafta wanda ke fesa maganin sinadarai mai tsafta akan bangon ciki na jirgin ruwa mai tsafta. Na'urar ta ƙunshi kwantena daban-daban guda biyu tare da ƙarar ƙima na lita 200 da jirgin ruwa guda ɗaya (70l), famfo na centrifugal ɗaya, kwamitin kula da wutar lantarki, bawul ɗin hannu da duk bututun shigarwa kuma. Ikon zafin jiki na dijital a cikin kewayon 0-60 °C (dama har zuwa 80 ° C tare da hatimin famfo na musamman). Irin wannan tashar CIP ana ba da shawarar don tsaftacewa da tsabtace tankunan fermentation, tankunan ajiya, tankunan ruwa masu girma daga 0 har zuwa lita 8000 da duk hanyoyin bututu da sauran wuraren da ke da alaƙa da abubuwan sha ko abinci.
Rukunin CIP tare da tsabtace tsabtace ruwa a cikin tankuna 200L guda biyu da kuma jirgi mai ba da ruwa na 70L
Wani shugaban aikin tsabtacewa da tsabtace jiki ya dogara ne akan yaduwar maganin alkaline ko acid a cikin ruwan sha mai tsabta yana fesa shi a bangon jirgi da zuwa sararin samaniya. Har ila yau, an sanye shi da injin motsa jiki tare da tsarin dijital na yanayin zafi wanda ya fara daga 0 ° C zuwa 80 ° C.
CIP-202 ya ƙunshi manyan tankuna biyu don maganin alkaline da acid da kuma jirgi ɗaya da aka yi amfani da shi don kawar da mafita. Ana yin amfani da famfo da tsarin haɗa hoses.
Ayyuka na tasoshin (3):
- Jirgin alkaline don tsabtace alkaline-tsabtar duk kayan aikin giya
- Jirgin ruwan Acid don tsabtace ruwan-tsabtace kayan aikin giya
- Neutralizing jirgin ruwa don neutralization na acid da alkaline mafita kafin su zuba a cikin magudana
An shigar da kayan aikin CIP-202 a cikin wani tsayayyen firam wanda aka bayar ta ƙafafun da za a iya rufewa. Abun da aka yi amfani da shi bakin karfe ne 1.4301 (AISI 304) ko 1.4404 (AISI 316) bisa ga bambancin da aka zaɓa. Kwantena (tasoshin) ba rufi suke.
Bayanin injin CIP:
Manyan abubuwan sarrafawa da tankuna:
(Mai inganci kawai don injin CIP sanye take da tsarin kulawa da hannu)
| Z1 | Tanki No. 1 (yawanci ga alkalic detergent - lye) |
| Z2 | Tanki No. 2 (yawanci don maganin acidic - acid) |
| V1-V13 | Siffar bawuloli |
| HV | Babban kunnawa (kunna/kashe) |
| SM | Motoci (kunna / kashe) |
| SO | Mai kunna wuta (kunna/kashe) |
| DX | Mai sarrafa zafin jiki na dijital (zazzabi na yanzu / zafin da ake so) |
| FC | Mai juye juzu'i (na zaɓi) |
Bayanin tsabtace-tsabtace tsabta
Tsarin tsaftace-tsaftacewa yawanci yana ƙunshe da waɗannan matakan:
- Kafin wankewa - wanke kayan aikin samarwa ta amfani da ruwan sanyi ko ruwan zafi.
- Cleaning - tsabtace kayan aikin samarwa ta hanyar amfani da ruwan zafi.
- Rinsing - wanke kayan aikin samarwa ta hanyar amfani da ruwan sanyi ko ruwan zafi.
- Kwayar cuta mai guba (tsafta) - wankan fasaha ta hanyar amfani da sinadarin alkaline sannan kuma maganin tsabtace ruwan a bayyane a wurin da ake so.
- Rinsing - wanke kayan aikin samarwa ta hanyar amfani da ruwan sanyi ko ruwan zafi.
- Neutralization - ana yin shi bayan an gama tsaftace tsaftacewa da tsaftacewa - hada alkaline sannan kuma maganin tsabtace ruwan sha don cimma matsayar pH na maganin da fitarwarsu zuwa tashar.
Karin bayani: Duk game da tsari Cleaning-In-Place
Siga
- Nisa 1 950 mm
- Tsawon 1930 mm
- Zurfin 1000 mm
- Weight 260 kg
- Akwati tare da NAOH 200 l
- Akwati tare da H2SO4 200 l
- Tukunyar jirgi 12 l
- Abubuwan dumama 3x 2200 W
- Jirgin ruwan Neutralization 70 l
- Rarraba bututun mai DN 40
- Armatures (kayan aiki / abubuwan shigarwa) DN 40, 1.4301
- Fanfon Centrifugal, buga EBARA CD / I 90/10 IE3, 0,75kW 90 l / min, 230V / 50Hz (AISI 316L)
- Wutar lantarki
- Babban haɗin wutar lantarki 3 * 400V / 50Hz 16A
- 230V 16A mai zagayawa
- Mai sarrafa dijital Dixel XR 10 D
- Mai tuntuɓar dumama 230V 16A
- Motar farawa 230V
- Bincike NTC 6 mm
- Kebul 5x 2.5 5m
- Girman sufuri: 2000 x 1000 x 2150 mm (tsawo) / 270 kg
garanti
- Stainlees karfe kayan aiki watanni 36
- Addamar da wutar lantarki 24 watanni
- Pump 24 watanni
Material
- Sigar CIP-202-304 : Ana yin famfo sassan ciki da ɗakunan dumama daga baƙin ƙarfe AISI 316. Ana yin bututu, kayan haɗi, firam da tankuna daga ƙarfe mai ƙarfi AISI 304.
- Sigar CIP-202-316 : Dukkanin sassan anyi su ne daga bakin karfe AISI 316.
Hanyoyin haɗin bututu:
(Standard version - duk haɗin gwiwa na iya zama daban-daban ta bukatun abokin ciniki)
| description | Version DC : DIN 11851 (Dairy couplers) | TC : DIN 32676 (TriClamp ma'aurata) |
| Kayan shiga ruwa | DIN 11851/DN 40 | DIN 32676 / TriClamp 1,5 ”DN 40 |
| CIP hanyar maganin sinadarai | DIN 11851/DN 40 | DIN 32676 / TriClamp 1,5 ”DN 40 |
| Mashigin maganin sinadarai na CIP (dawo) | DIN 11851/DN 40 | DIN 32676 / TriClamp 1,5 ”DN 40 |
| Wurin zubar da ruwa na tanki (fitarwa a cikin akwati mai tsaka tsaki) | DN 25 bututu (ba tare da bututu ba) | DN 25 bututu (ba tare da bututu ba) |
| Ruwan tanki (fitarwa a cikin akwati neutralizing) | DN 25 bututu / BSP G 1 ″ (ba tare da bututu ba) | DN 25 bututu / BSP G 1 ″ (ba tare da bututu ba) |
| Driing da neutralizing akwati | DIN 11851/DN 25 | DIN 32676 / TriClamp 1,5 ”DN 25 |
Tsarin fasaha na tashar CIP-202 wanda aka haɗa tare da tanki na waje don tsaftacewa da tsabtace shi
- Black alama - daidaitattun kayan aikin tashar CIP
- Alamar shuɗi - kayan tsabtace kai na zaɓi (mai amfani don tsabtace kai tsaye na tashar CIP)
- Alamar lemu mai alama - kayan tsabtace tiyo na zaɓi (mai amfani don tsaftace hoses da bututu)
Kayan aiki na yau da kullun (alamar baƙi):
- Tank A: Jirgin ruwan Alkaline don tsabtace ruwan tsabtace kayan aikin giya
- Tank B: Jirgin ruwan Acid don tsabtace ruwan sha na tsabtace dukkan kayan aikin giya
- Tankin C: Jirgin ruwa mai shiga tsakani don kawar da ruwan acid da maganin alkaline kafin su zubo cikin magudanar ruwa
- Pampo: Jigilar EBARA
- Heaters: Kayan wutar lantarki a ɗakuna daban
- F1: tingarfafawa zuwa haɗin keɓaɓɓen tiyo don shigarwar masaniyar tsarkakewa (dawowa daga tanki mai tsabta)
- F2: Daidaita kayan aiki zuwa haɗin bututu don hanyar magance matsalar tsarkakewa (yayyafa tankin da aka tsarkake)
- F4: Hannun kafa don haɗawa da tiyo don cika CIP da ruwa
- V11: Bawul don cika tankin A
- V12: Bawul don cika tanki B
- V21: Bawul don tsotsa ruwan tsaftacewa daga Tankin A zuwa famfon
- V22: Bawul don tsotso ruwan tsaftacewa daga Tank B zuwa famfon
- V31: Bawul don kwashe tankin A
- V32: Bawul don kwashe tankin B
- V1: Bawul don buɗewa / rufe hanyar shigar da kayan tsaftacewa (tsabtace tanki)
- V2: Bawul don buɗewa / rufe hanyar samarda mafita (tsabtace tanki ko tiyo ko bututu)
- V4: Bawul don buɗewa / rufewa na mashigar ruwa
- V6: Bawul don kwashe tankin C
Kayan tsabtace kai (kayan zaɓin zaɓi):
- V12: Bawul don tsotsan ruwan tsarkakewa daga Tank C zuwa famfon
- V51: Bawul don tsabtace Tankin A
- V52: Bawul don tsabtace Tankin B
- Kwallan fesawa a cikin tanki A
- Kwallan fesawa a cikin tankin B
Tsabtace tiyo (kayan aikin zaɓi):
- F2: Hannun kafa don haɗawa da tiyo don hanyar magance matsalar tsarkakewa (tsabtace tiyo ko bututu)
- F3: Gyaran jikin mutum zuwa haɗin keɓaɓɓen tiyo don shigarwar sanitizing bayani (dawowa daga tiyo ko bututu mai tsafta)
- V2: Bawul don buɗewa / rufe hanyar shigar da kayan tsaftacewa (tsabtace tiyo ko bututu)
- V3: Bawul don buɗewa / rufe hanyar samarda mafita (tsabtace tiyo ko bututu)
- V5: Bawul din rabuwa don amfani dashi don tsabtace hoses da bututu
Zabin kayan aiki - farashin:
Matsakaicin zafin jiki na maganin sinadaran:
- Zazzabi na maganin sinadarai shine maximally 60°C… an haɗa shi cikin farashi na asali
- Zazzabi na maganin sinadarai shine maximally 80 ° C… ƙarin caji don hatimin famfo na musamman… 290 Eur
Ruwan tanki (don adana kuzarin mafita mai zafi)
- Ruwan tanki tare da ulu mai ma'adinai da jaket na waje wanda aka yi daga AISI 304… .. 880 Eur (1 tanki) / 1584 Eur (tankuna 2)
- Ruwan tanki tare da ulu mai ma'adinai da jaket na waje wanda aka yi daga AISI 316… .. 1320 Eur (tanki 1) / 2376 Eur (tankuna 2)
Fakiti mai tsaftace kai (abubuwan shuɗi akan makircin CIP)
- Fakiti mai tsabtace kai da aka yi da AISI 304… 823 Eur
- Fakiti mai tsabtace kai da aka yi da AISI 316… 1320 Eur
- Juyawa kannin feshi (a maimakon shuwagabannin feshin tsayayye)… 285 Eur
Saitin tsabtace tiyo (abubuwan lemu akan makircin CIP)
- Fakitin tsabtace tiyo da aka yi da AISI 304… 678 Eur
- Fakitin tsabtace tiyo da aka yi da AISI 316… 1016 Eur
Ka'idojin saurin gudu:
- Mai sarrafa mita don tsarin saurin famfo (ba tare da ma'aunin saurin gudu ba)… 810 Eur
- Mai sarrafa mita don tsarin saurin famfo tare da ma'aunin saurin gudu - saitin saurin kwararar da ake so yana yiwuwa… 2110 Eur
Mitar aiki:
Mita mai auna wutar lantarki kayan aiki ne da ke ba da damar sa ido kan yadda wutar lantarki ke aiki a yanzu. Ta amfani da teburin juyawa, yana yiwuwa a sanya takamaiman ƙimar wutar lantarki da aka auna a yanzu a cikin mS/cm zuwa ƙimar pH na maganin sinadarai, don haka a sa ido kan yawan wutar lantarki da ruwan alkaline da ruwan acid. Idan yawan wutar ya faɗi ƙasa da ƙimar mahimmanci, ya zama dole a ƙara yawan wutar lantarki ta hanyar ƙara yawan acid ko ruwan leda mai ƙarfi.
Muna bayar da nau'ikan saiti guda biyu tare da firikwensin wutar lantarki da kuma na'urar nuna ƙimar lambobi:
- Mita mai aunawa ta MTES77 (samfurin ƙwararru na Turai wanda aka ba da shawarar tare da tabbataccen daidaito da sigogin fasaha): Na'urar firikwensin aunawa ta Mettler Toledo EasySense77 (0.2 - 400mS/cm) tare da na'urar nuni ta lamba ta Mai aikawa M200 … 3980,- Yuro
- Mita mai sarrafa wutar lantarki ta XNQEC100 (samfurin kasar Sin mai rahusa na wani masana'anta da ba a san shi ba tare da daidaito mai amfani ba, ba tare da garantin sigogin fasaha ba): firikwensin sarrafa wutar lantarki (2 - 200mS/cm) tare da na'urar nuni ta lambobi ta JISHEN CM230S … 880,- Yuro
Ƙarin bayani game da na'urori masu auna ƙarfin lantarki:
Ba a tsara na'urar firikwensin sarrafawa ta XNQEC100 mai araha ba musamman don aikace-aikacen CIP na ƙwararru waɗanda ke buƙatar daidaiton auna ƙimar pH na yanzu na mafita na sinadarai. Muna ba da shawarar zaɓar na'urar firikwensin sarrafawa ta XNQEC100 kawai azaman kayan aiki na aunawa wanda ke ba da damar ganin ko mafita na sinadarai suna cikin yanayi mai kyau ko mara kyau (don yanke shawara lokacin da ake buƙatar allurar sunadarai na gaba).
An yi nufin na'urar firikwensin XNQEC100 don ƙimar da ke nuna kawai, tare da karkacewar daidaiton ma'auni na kusan ±10%, ya danganta da matakin gurɓatar na'urar. Domin samun ƙarin ingantaccen karatu, ya zama dole:
- tsaftace na'urar bincike akai-akai ta amfani da kwararar zagayawar jini
- amfani da mafita na tsarkakewa na alkaline da acid
– daga baya a wanke bututun sosai da ruwan zafi
Ga tsarin CIP na ƙwararru waɗanda ke buƙatar ma'aunin daidaito mai zurfi, na'urar firikwensin toroidal mai rufewa (Mettler Toledo MTES77, IFM LDL220) ta fi dacewa daga mahangar fasaha.
CIP-AM2: Tsarin sarrafawa ta atomatik don CIP-102/202
CIP-AM2 shine tsarin sarrafawa ta atomatik don tsarin tsaftacewa ta hannu tare da tankuna biyu. Yin aiki da kai ya haɗa da duk ayyukan da suka wajaba don kammala tsaftacewa da tsaftar duk kwantena da zaɓin bututu da hoses a cikin masana'anta ta amfani da shirin na musamman, na'urori masu auna firikwensin, injin bawul da kwamfutar masana'antu PLC tare da nunin taɓawa.
Me yasa za ayi amfani da CIP don tsaftacewa da tsabtar kayan aikin giya?
Fa'idodi na tashoshin mu na CIP idan aka kwatanta da sauƙin tsaftacewa da tsaftace kayan fasaha tare da famfo:
- Lessasa aikin shirya: Ana shirya hanyoyin tsabtace tsarkakewa koyaushe a cikin kwantena na CIP kuma ana samun su a cikin tsarkewar da ake buƙata don tsaftace tsaftacewa da tsafta. Ba a buƙatar shirya su kafin kowane tsaftacewa da tsabtace jiki.
- Safetyara aminci ga aiki: Iyakance yawan magudi tare da tsaftace hanyoyin magance matsalar na iya kona mai aiki lokacin da yake kula da sinadarin acid da alkalis.
- Adana lokaci da kuzari: Cigaba da dumama tsaftacewa da tsabtace ruwan sha yayin tsaftacewa da tsaftacewa da tsaftace su a yanayin zafin jiki da aka tsara sun haɓaka ƙimar tsaftacewa da tsabtace jiki, hakan yana haifar da ajiyar kayan aiki lokaci da kuma adana amfani da lantarki. Duk tsarin tsaftacewa, ayyukan famfo, dumama hanyoyin tsabtace ruwa da ruwa, dukansu suna ɗaukar lokaci kaɗan, suna buƙatar ƙarancin aikin ɗan adam da makamashin lantarki.
- Babban ingancin tsaftacewa da tsabtar jiki: Idan aka kwatanta da tsaftacewa da tsabtace kayan aikin sarrafa abinci ta hanyar famfon watsawa mai sauki har yanzu akwai yanayin zafin jiki na tsaftacewar tsabtarwa a duk lokacin zagayen CIP, idan ana amfani da rukuninmu na CIP don wannan aikin. Tsaftacewa da tsaftacewa tare da ruwan zafi da magungunan kashe kwayoyi sunada tasiri sosai fiye da yadda ake amfani dasu tare da hanyoyin magance sanyi, sabili da haka kwantena da kayan aiki suna da tsafta tsaftacewa bayan kamuwa da cututtukan motsa jiki kuma basuda ofabi'a da sauran ƙazamtattun abubuwa, wanda ba kyawawa bane kawai masana'antar giya amma kuma a cikin duk wani abin sha ko tsarin samar da abinci. Wannan sharaɗi ne don cika ƙa'idodin tsabtace doka.
- Neutralankancewa mai sauƙi da inganci na maganin acid da maganin alkaline bayan amfani: Rarraba jirgin ruwa (wani ɓangare na tashar CIP) yana ba da sauƙi, cikin aminci da tsaftace cikakken aikin amfani da sinadarin sanadin tsarkakewar da aka sha kafin ya zubo tashar. Tana cika cikakkiyar buƙatun dokoki don kare mahalli da hana lalacewar tsarin magwajin ruwa da sauran kayan haɗin ginin. Bugu da ƙari, wannan yana haɓaka aminci yayin amfani da wankin da aka yi amfani da shi da kuma sanitization.
Yaya inji yake aiki?
Tsarin tsabtace kai - Tsarkake akwatin 1
- Shara akwatin ba.1 a cikin akwatin ba.3 ta buɗe bawul ɗin G.
- Buɗe bawul A da bawul D kuma fara famfon. Maganin tsaftacewa daga kwantena 2 zai wanke kwandon 1 har zuwa kwalliyar tsafta a cikin akwatin 1.
- Bayan an canza dukkan maganin daga akwatin 2 zuwa cikin akwatin 1 sai a kashe famfon sannan a rufe bawul din A da D.
- Canja wurin maganin daga akwatin 1 baya cikin akwatin 2. Buɗe bawul C da bawul H kuma fara famfon.
- Bayan an canza dukkan maganin daga akwatin 1 a cikin akwatin 2 sai a kashe famfon sannan a rufe bawul din C da H.
- Canja wurin maganin daga akwatin 3 baya zuwa cikin akwati 1. Buɗe Valve E da bawul ɗin I kuma fara famfon.
- Bayan musanya dukkan maganin daga akwatin 3 zuwa cikin akwatin 1 kashe famfon kuma rufe bawul E da I.
Tsarin tsabtace kai - Tsarkake akwatin 2
- Wanka akwatin ba. 2 a cikin akwatin ba.3 ta buɗe bawul ɗin F.
- Buɗe bawul B da bawul C kuma fara famfon. Maganin tsaftacewa daga kwantena 2 zai wanke kwandon 1 har zuwa kwalliyar tsafta a cikin akwatin 1.
- Bayan an canza dukkan maganin daga akwatin 1 a cikin akwatin 2 sai a kashe famfon sannan a rufe bawul din B da C.
- Canja wurin maganin daga akwatin 2 baya cikin akwatin 1. Buɗe bawul D da bawul ɗin I kuma fara famfon.
- Bayan an canza dukkan maganin daga akwatin 2 zuwa cikin akwatin 1 kashe famfon kuma rufe bawul din D da I.
- Canja wurin maganin daga akwatin 3 baya zuwa cikin akwati 2. Buɗe Valve E da bawul H kuma fara famfon.
- Bayan an canza dukkan maganin daga akwatin 3 zuwa cikin akwatin 1 sai a kashe famfon sannan a rufe bawul E da H.
Sharhi
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