CIP-201: Tsaftacewa da tsaftataccen tashar 1 × 200 lita (na'urar CIP ta hannu)

Tashar CIP ta wayar hannu 1 × 200 lita | Injin tsaftace-In- Wuri

Kayan aiki don tsaftacewa da tsabtace tasoshin ruwa, hoses da hanyoyin bututu a cikin masana'antar giya da sauran masana'antar samar da abinci, tare da tanki guda 200 lita, famfo da dumama.

CIP-201 injin hannu ne don tsaftacewa da ɓarkewar jiragen ruwa da hanyoyin piping. Wannan cikakken tsari ne na kayan shaye-shaye da sauran tsire-tsire masu samar da abinci: Cleaning-In-Place. Kayan aikin CIP yana ba da dumama da zagayawa na maganin alkaline da acid ta hanyar amfani da famfo ta tsarin bututu, hoses da shawa mai tsafta wanda ke fesa maganin sinadarai mai tsafta akan bangon ciki na jirgin ruwa mai tsafta. Na'urar ta ƙunshi kwandon bakin karfe guda ɗaya mai ƙarar ƙarar lita 200 da jirgin ruwa guda ɗaya (70l), famfo centrifugal guda ɗaya, kwamitin kula da wutar lantarki, bawul ɗin hannu da duk bututun shigarwa kamar haka. Digital zafin jiki iko a cikin kewayon 0-60 ° C (dama har zuwa 80 ° C tare da famfo hatimi na musamman) .. Irin wannan tashar CIP ana ba da shawarar don tsaftacewa da tsabtace tankunan fermentation, tankunan ajiya, tankunan ruwa tare da ƙarar daga. 0 har zuwa lita 8000 da duk hanyoyin bututun da sauran wuraren da ke da alaƙa da abubuwan sha ko abinci.

Naúrar CIP tare da mafita mai tsaftacewa a cikin tanki 200L ɗaya da jirgin ruwa na 70L

Wani shugaban aikin tsabtacewa da tsabtace jiki ya dogara ne akan yaduwar maganin alkaline ko acid a cikin ruwan sha mai tsabta yana fesa shi a bangon jirgi da zuwa sararin samaniya. Har ila yau, an sanye shi da injin motsa jiki tare da tsarin dijital na yanayin zafi wanda ya fara daga 0 ° C zuwa 80 ° C.

CIP ta ƙunshi babban tanki ɗaya don maganin alkaline ko acid da kuma jirgin ruwa guda ɗaya da ake amfani da shi don kawar da mafita. Ana ba da wurare dabam-dabam na mafita mai tsafta ta hanyar famfo da tsarin haɗin haɗin gwiwa.

Ayyuka na tasoshin (2):

An shigar da kayan aikin CIP-201 a cikin ƙaƙƙarfan firam ɗin da aka samar ta ƙafafu masu kullewa. Kayan da aka yi amfani da shi shine bakin karfe 1.4301 (AISI 304) ko 1.4404 (AISI 316) bisa ga bambance-bambancen da aka zaɓa. Ba a rufe kwandon.

Bayanin tsabtace-tsabtace tsabta

Tsarin tsaftace-tsaftacewa yawanci yana ƙunshe da waɗannan matakan:

1. Kafin wankewa  - wanke kayan aikin samarwa ta amfani da ruwan sanyi ko ruwan zafi.
2. Cleaning - tsabtace kayan aikin samarwa ta hanyar amfani da ruwan zafi.
3. Rinsing - wanke kayan aikin samarwa ta hanyar amfani da ruwan sanyi ko ruwan zafi.
4. Kwayar cuta mai guba (tsafta) - wankan fasaha ta hanyar amfani da sinadarin alkaline sannan kuma maganin tsabtace ruwan a bayyane a wurin da ake so.
5. Rinsing - wanke kayan aikin samarwa ta hanyar amfani da ruwan sanyi ko ruwan zafi.
6. Neutralization - ana yin shi bayan an gama tsaftace tsaftacewa da tsaftacewa - hada alkaline sannan kuma maganin tsabtace ruwan sha don cimma matsayar pH na maganin da fitarwarsu zuwa tashar.

Karin bayani: Duk game da tsari Cleaning-In-Place

Siga

• Nisa 1000-1200 mm (bisa ga tsari)
• Tsawon 1700-1850 mm (bisa ga tsari)
• Zurfin 650-800 mm (bisa ga tsari)
• Nauyin 145-190 kg (bisa ga tsari)
• mai cin abinci don NAOH ko H2SO 290 lita
• Tukunyar jirgi 12 l
• Abubuwan dumama 2x 2200 W
• Jirgin ruwan Neutralization 70 l
• Rarraba bututun mai DN 32
• Armatures (kayan aiki / abubuwan shigarwa) DN 32, 1.4301
• Fanfon Centrifugal, buga EBARA CD / I 90/10 IE3, 0,75kW 90 l / min, 230V / 50Hz (AISI 316L)
• 1pc na sanitate spray ball don tsaftace kai na CIP
• Wutar lantarki
• Babban haɗin wutar lantarki 3 * 400V / 50Hz 16A
• 230V 16A mai zagayawa
• Mai sarrafa dijital Dixel XR 10 D
• Mai tuntuɓar dumama 230V 16A
• Motar farawa 230V
• Bincike NTC 6 mm
• Kebul 5x 2.5 5m
• Girman sufuri: 1200 x 900 x 1980 mm (tsawo) / 160 kg

Hanyoyin haɗin bututu:

(Standard version - duk haɗin gwiwa na iya zama daban-daban ta bukatun abokin ciniki)

garanti

• Kayan aiki CIP watanni 36
• Addamar da wutar lantarki 24 watanni
• Pump 24 watanni

Zabin kayan aiki - farashin:

Matsakaicin zafin jiki na maganin sinadaran:

• Zazzabi na maganin sinadarai shine maximally 60°C… an haɗa shi cikin farashi na asali
• Zazzabi na maganin sinadarai shine maximally 80 ° C… ƙarin caji don hatimin famfo na musamman… 290 Eur

Ruwan tanki (don adana kuzarin mafita mai zafi)

• Rubutun tankuna tare da ulu mai ma'adinai da jaket na waje da aka yi da AISI 304 ... .. 878 Eur (tanki 1)
  
• Rubutun tankuna tare da ulu mai ma'adinai da jaket na waje da aka yi da AISI 316 ... .. 1317 Eur (tanki 1)
  

Saitin tsaftacewa na hose (wannan kayan aikin yana ba da damar tsabtace sinadarai na bututu da hoses ba tare da tanki na waje a cikin kewaye ba)

• Fakitin tsabtace tiyo da aka yi da AISI 304… 676 Eur
• Fakitin tsabtace tiyo da aka yi da AISI 316… 1014 Eur

Ka'idojin saurin gudu:

• Mai sarrafa mita don tsarin saurin famfo (ba tare da ma'aunin saurin gudu ba)… 810 Eur
• Mai sarrafa mita don tsarin saurin famfo tare da ma'aunin saurin gudu - saitin saurin kwararar da ake so yana yiwuwa… 2110 Eur

Mitar aiki:

Mita mai auna wutar lantarki kayan aiki ne da ke ba da damar sa ido kan yadda wutar lantarki ke aiki a yanzu. Ta amfani da teburin juyawa, yana yiwuwa a sanya takamaiman ƙimar wutar lantarki da aka auna a yanzu a cikin mS/cm zuwa ƙimar pH na maganin sinadarai, don haka a sa ido kan yawan wutar lantarki da ruwan alkaline da ruwan acid. Idan yawan wutar ya faɗi ƙasa da ƙimar mahimmanci, ya zama dole a ƙara yawan wutar lantarki ta hanyar ƙara yawan acid ko ruwan leda mai ƙarfi.

Muna bayar da nau'ikan saiti guda biyu tare da firikwensin wutar lantarki da kuma na'urar nuna ƙimar lambobi:

• Mita mai aunawa ta MTES77 (samfurin ƙwararru na Turai wanda aka ba da shawarar tare da tabbataccen daidaito da sigogin fasaha): Na'urar firikwensin aunawa ta Mettler Toledo EasySense77 (0.2 - 400mS/cm) tare da na'urar nuni ta lamba ta Mai aikawa M200  … 3980,- Yuro

• Mita mai sarrafa wutar lantarki ta XNQEC100 (samfurin kasar Sin mai rahusa na wani masana'anta da ba a san shi ba tare da daidaito mai amfani ba, ba tare da garantin sigogin fasaha ba): firikwensin sarrafa wutar lantarki (2 - 200mS/cm) tare da na'urar nuni ta lambobi ta JISHEN CM230S  … 880,- Yuro

Ƙarin bayani game da na'urori masu auna ƙarfin lantarki:

Ba a tsara na'urar firikwensin sarrafawa ta XNQEC100 mai araha ba musamman don aikace-aikacen CIP na ƙwararru waɗanda ke buƙatar daidaiton auna ƙimar pH na yanzu na mafita na sinadarai. Muna ba da shawarar zaɓar na'urar firikwensin sarrafawa ta XNQEC100 kawai azaman kayan aiki na aunawa wanda ke ba da damar ganin ko mafita na sinadarai suna cikin yanayi mai kyau ko mara kyau (don yanke shawara lokacin da ake buƙatar allurar sunadarai na gaba).

An yi nufin na'urar firikwensin XNQEC100 don ƙimar da ke nuna kawai, tare da karkacewar daidaiton ma'auni na kusan ±10%, ya danganta da matakin gurɓatar na'urar. Domin samun ƙarin ingantaccen karatu, ya zama dole:
- tsaftace na'urar bincike akai-akai ta amfani da kwararar zagayawar jini
- amfani da mafita na tsarkakewa na alkaline da acid
– daga baya a wanke bututun sosai da ruwan zafi

Ga tsarin CIP na ƙwararru waɗanda ke buƙatar ma'aunin daidaito mai zurfi, na'urar firikwensin toroidal mai rufewa (Mettler Toledo MTES77, IFM LDL220) ta fi dacewa daga mahangar fasaha.

Me yasa za ayi amfani da CIP don tsaftacewa da tsabtar kayan aikin giya?

Fa'idodi na tashoshin mu na CIP idan aka kwatanta da sauƙin tsaftacewa da tsaftace kayan fasaha tare da famfo:

1. Lessasa aikin shirya: Ana shirya hanyoyin tsabtace tsarkakewa koyaushe a cikin kwantena na CIP kuma ana samun su a cikin tsarkewar da ake buƙata don tsaftace tsaftacewa da tsafta. Ba a buƙatar shirya su kafin kowane tsaftacewa da tsabtace jiki.
2. Safetyara aminci ga aiki: Iyakance yawan magudi tare da tsaftace hanyoyin magance matsalar na iya kona mai aiki lokacin da yake kula da sinadarin acid da alkalis.
3. Adana lokaci da kuzari: Cigaba da dumama tsaftacewa da tsabtace ruwan sha yayin tsaftacewa da tsaftacewa da tsaftace su a yanayin zafin jiki da aka tsara sun haɓaka ƙimar tsaftacewa da tsabtace jiki, hakan yana haifar da ajiyar kayan aiki lokaci da kuma adana amfani da lantarki. Duk tsarin tsaftacewa, ayyukan famfo, dumama hanyoyin tsabtace ruwa da ruwa, dukansu suna ɗaukar lokaci kaɗan, suna buƙatar ƙarancin aikin ɗan adam da makamashin lantarki.
4. Babban ingancin tsaftacewa da tsabtar jiki: Idan aka kwatanta da tsaftacewa da tsabtace kayan aikin sarrafa abinci ta hanyar famfon watsawa mai sauki har yanzu akwai yanayin zafin jiki na tsaftacewar tsabtarwa a duk lokacin zagayen CIP, idan ana amfani da rukuninmu na CIP don wannan aikin. Tsaftacewa da tsaftacewa tare da ruwan zafi da magungunan kashe kwayoyi sunada tasiri sosai fiye da yadda ake amfani dasu tare da hanyoyin magance sanyi, sabili da haka kwantena da kayan aiki suna da tsafta tsaftacewa bayan kamuwa da cututtukan motsa jiki kuma basuda ofabi'a da sauran ƙazamtattun abubuwa, wanda ba kyawawa bane kawai masana'antar giya amma kuma a cikin duk wani abin sha ko tsarin samar da abinci. Wannan sharaɗi ne don cika ƙa'idodin tsabtace doka.
5. Neutralankancewa mai sauƙi da inganci na maganin acid da maganin alkaline bayan amfani: Rarraba jirgin ruwa (wani ɓangare na tashar CIP) yana ba da sauƙi, cikin aminci da tsaftace cikakken aikin amfani da sinadarin sanadin tsarkakewar da aka sha kafin ya zubo tashar. Tana cika cikakkiyar buƙatun dokoki don kare mahalli da hana lalacewar tsarin magwajin ruwa da sauran kayan haɗin ginin. Bugu da ƙari, wannan yana haɓaka aminci yayin amfani da wankin da aka yi amfani da shi da kuma sanitization.