Incazelo
Umshini we-PKF-EP1T uyisisetshenziswa esiklanyelwe ubhiya wokugcwalisa okuzenzakalelayo, i-cider, iwayini nezinye iziphuzo ezinekhabhoni noma ezingezona i-carbonated zibe amakegi epulasitiki asetshenziswa kanye ngaphandle kwesikhwama sangaphakathi. Amakegi epulasitiki kumele afakwe uhlobo olujwayelekile lokuhlanganisa lokugcwalisa u-A, D, G noma u-S.
Amandla okusebenza angama-30-40 kegs ngehora (avumelekile ku-Petainer® “Classic” 20-30 litres).
Ngokusebenzisa umshini ofanayo, ungasebenzisa ikhibhodi elula kuphaneli yokulawula ukugcwalisa izinhlobo ezahlukene zamakegi epulasitiki.
Isethi iqukethe idivayisi ye-centering (i-ferrule) nekhanda elilungisa uhlobo lwe-keg system.Isakhiwo sonke somshini kanye nezingxenye ezithintana noketshezi lokugcwalisa zenziwe nge-AISI 304 ne-316 yensimbi engagqwali. Izinyathelo zomsebenzi ziphathwa ngokuzenzakalela. Isinyathelo esisodwa esidinga ukwenziwa ngesandla: ukubeka nokukhipha isikhwama sepulasitiki emshinini/emshinini.
Izakhiwo nezinzuzo eziyinhloko :
- I-Semi-Automatic Single-Head Filling Machine iklame uhlobo olulodwa noma eziningi ze-PET kegs (Petainers), ngaphandle kwezikhwama zangaphakathi.
- Ikhasimende lokugcina lizonquma ukuthi yiziphi futhi zingaki izinhlobo zamakegi ahlose ukusebenza nazo.
- Ngesicelo, umshini ungalungiselelwa futhi ukugcwalisa izikebhe zensimbi ezingenasici ezingenalutho (ngaphandle komjikelezo wokugeza i-keg)
- Amakegi ahambisanayo: Petainer® “Classic” 20-30 amalitha (ukugcwalisa kuphela)
- Ifomethi ye-keg esheshayo nelula ishintsha ngenxa yezinkomba nezinkinobho ku-PLC.
- I-Electro-welded A304 yensimbi engagqwali. Zonke izingxenye ezihlangana nomkhiqizo zihambisana nokusetshenziswa kokucubungula ukudla.
- Ukugcwaliswa kwe-Isobaric nge-steam sanitizable electromagnetic flowmeter
- Ukwenziwa inzalo kwe-valve ye-Keg / ukomiswa ngaphambi kokugcwalisa futhi ekupheleni komjikelezo
- Ukuhlolwa kwengcindezi ngaphakathi kwekegi ngaphambi komjikelezo wokugcwalisa.
- Isikhwama esingenasikhwama esigelezayo ukuze sikhiphe umoya-mpilo ngaphakathi, esikhundleni saso sifakwe igesi engasebenzi.
- Umjikelezo we-CIP uhlinzekwa njengokujwayelekile kokugeza / ukomisa ikhanda lokugcwalisa
- I-Human Machine Interface (HMI) ngephaneli yokuthinta: Kuyenzeka ulondoloze, uhlele futhi ukhumbule izindlela zokupheka ezisebenzayo lapho kungenzeka khona ukugcina wonke amanani wepharamitha.
- Ukuxhumana kumasistimu e-IT efekthri okwenza imishini yethu ihambisane nezinga le-“Industry 4.0”.
- Kungenzeka ukufaka imodemu yosizo olukude emshinini uma umthengi ekude kakhulu. Lokhu kuvumela ochwepheshe bethu ukuthi banikeze usekelo lwerimothi (ekudeni) ngokusebenzisana okuqondile, ukuthumela imiyalo nokuhlaziya izimpendulo ezihlobene nesofthiwe nehadiwe yomshini.
- Imijikelezo yomsebenzi i-othomathikhi ngokuphelele ngaphandle kokulayisha, ukuthulula nokuphatha ama-kegs, ngokuvamile ngo-opharetha womuntu. Ingenziwa lula ngokuhlanganisa umugqa nama-roller conveyors kanye / noma isilayidi.
- Amandla kagesi kanye nemvamisa avumelana namazinga kagesi asetshenziswa ezweni lokugcina oya kulo.
Imingcele yobuchwepheshe:
| Izici : | incazelo: |
| Amakegi acutshungulwayo | Petainer® “Classic” 20-30 amalitha |
| I-Keg Fitting | A / D / G / S |
| Ukugcwalisa amakhanda | 1 |
| Ukunemba kwemitha yokugeleza | ± 0.02% |
| Ukugcwaliseka ngokunembile | ±0.01l |
| I-Oxygen Esele | <20ppb |
| Ukuhlanza/Inzalo | Amanzi Ashisayo 80°C , I-Steam 110°C / 0.5 bar |
| Ukukhiqiza : | incazelo: |
| Ukukhiqizwa okuphezulu kwehora | 40 kegs/h (Amandla okukhiphayo okuyiwona ancike kakhulu kumapharamitha omjikelezo wokusebenza asethwe opharetha) |
| Izinto zokwakha: | incazelo: |
| Amapayipi kanye nezingxenye ezithinta uketshezi | Insimbi engagqwali AISI 304/316L, Gaskets EPDM, PTFE |
| Ezinye izingxenye zokwakha | Insimbi engagqwali i-AISI 304 |
| Izinto zikagesi : | incazelo: |
| PLC, HMI | 2x 20″ Isibonisi se-LCD sokuthinta |
| Flow Amamitha | ENDRESS+HAUSER Uchungechunge lwe-Dosimag |
| Abadluli | ENDRESS+HAUSER 4-20mA |
| Ukusetshenziswa : | incazelo: |
| Isilinganiso sokugeleza esikhulu (umkhiqizo) | 2500 L / h |
| Ingcindezi yomkhiqizo / Izinga lokushisa (umkhiqizo) | 2÷3 ibha / Ubukhulu 3°C |
| Air ingcindezi | Hambisa i-8÷10bar, sebenzisa ibha engu-6 |
| Ukusetshenziswa komoya | 1360 N l/min |
| Ingcindezi yegesi engasebenzi | 6 ibha |
| Ukusetshenziswa kwegesi engasebenzi | 350 N l/min |
| Ukucindezelwa kwamanzi | 1 ibha |
| Amandla kagesi afakiwe | <1kW 240V-50/60Hz(isigaba esisodwa) |
| Ukuxhumana: | incazelo: |
| Indawo yokungena yomkhiqizo | I-Tri Clamp 1 ½” / DIN 32676 DN 25 (Disc D=50.5 mm) |
| I-air inlet ecindezelwe | I-BSP 1/2″ yesifazane / uhlobo lwegesi |
| I-inert gas inlet | I-BSP 1/2″ yesifazane / uhlobo lwegesi |
| I-Steam | I-BSP 1/2″ yesifazane / uhlobo lwegesi |
| Ukungena kwamanzi | I-BSP 3/4″ yesifazane / uhlobo lwegesi |
| Ulayini wepayipi lokubuyisela we-CIP | I-Tri Clamp 1 ½” / DIN 32676 DN 25 (Disc D=50.5 mm) |
Izinyathelo zomjikelezo wokugcwalisa :
| Inombolo yesinyathelo : | incazelo: |
| 0 | Imanuwali ibeka ikegi endaweni efanele emshinini |
| 1 | I-Keg clamping (i-keg iphakamisela ngasekhanda eligcwalisayo) |
| 2 | Ukuhlanzwa kwe-valve ye-Keg (ngamanzi amapayipi amanzi noma ngokunconywayo ngamanzi ashisayo asuka ethangini lamanzi ashisayo angaphandle) |
| 3 | Ukomiswa kwe-Keg valve ngegesi ye-inert (CO2 noma i-N2) |
| 4 | Ukuvulwa kwe-valve ye-Keg (ngokulawula ukuvuleka okulungile) |
| 5 | Ukuhlolwa kwengcindezi ye-Keg (uma yenziwe yasebenza, i-keg iyanqatshwa uma ingcindezi ingaphansi komkhawulo) |
| 6 | I-Keg purge nge-inert gas (isikhathi sokuhlanza siyalungiseka) |
| 7 | I-Keg pressurization nge-inert gas (iyadingeka ekugcwalisweni kwe-counter pressure) |
| 8 | Ukugcwalisa i-Isobaric kusetshenziswa i-Endress+Hauser imitha yokugeleza kazibuthe nokulawula ingcindezi. Ukugeleza komkhiqizo kulawulwa yi-counter pressure kanye ne-Plc elawulwa yi-valve ye-vent eholela ku-3 isivinini sokugcwalisa. Isisebenzisi singasetha umkhawulo ofanele wokugcwalisa ingcindezi) |
| 9 | Umjovo wegesi ye-inert ekugcineni kokugcwalisa (kuyakhethwa) |
| 10 | Ukuvala i-valve ye-Keg |
| 11 | Ukuhlanza i-Keg valve (ngamanzi amapayipi) |
| 12 | Ukomiswa kwe-Keg valve ngegesi ye-inert (CO2 noma i-N2) |
| 13 | Ukukhishwa kwe-Keg kusuka ekhanda lokugcwalisa |
| 14 | Kwethulwa ngesandla ikegi emshinini |
