I-CIP-52: Isiteshi sokuhlanza nokuhlanza 2×50 amalitha (umshini we-CIP ohambahambayo)

Isiteshi seselula se-CIP 2×50 amalitha | Umshini wokuhlanza endaweni

Izinsiza zokuhlanza nokuhlanza imikhumbi, amapayipi kanye nemizila yamapayipi ezindaweni zokuphisa utshwala nezinye izitshalo ezikhiqiza ukudla, ezinamathangi amabili amalitha ayi-50, iphampu kanye nokufudumeza

I-CIP-52 ingumshini ohambahambayo wokukhucululwa kwendle nokuvala inzalo yemikhumbi nemizila yamapayipi. Lolu uhlelo olukuhlomele ngokuphelele ukuphuza utshwala nezinye izitshalo zokukhiqiza ukudla: Cleaning-In-Place. Imishini ye-CIP ihlinzeka ngokushisisa nokujikeleza kwezixazululo ze-alkaline ne-asidi kusetshenziswa ipompo ngokusebenzisa isistimu yamapayipi, amapayipi kanye neshawa ye-sanitary efafaza izixazululo zamakhemikhali ezihlanzekile ezindongeni zangaphakathi zomkhumbi ohlanzekile. Lolu cingo luqukethe iziqukathi ezimbili ezihlukene ezinomthamo wamalitha angama-50 kanye nomkhumbi owodwa wokuhlukanisa (23 l), iphampu eyodwa eyi-centrifugal, iphaneli yokulawula kagesi, ama-valve aphathwayo nawo wonke amapayipi okufaka. Ukulawulwa kwezinga lokushisa kwedijithali ebangeni lika-0-60 °C (ngokuzithandela kufika ku-80°C ngophawu olukhethekile lwepompo). Lolu hlobo lwesiteshi se-CIP lutuswa ukuhlanza nokukhuculula amathangi okuvutshelwa, amathange okugcina, amathange amanzi anevolumu ukusuka ku-0 ukuya ku-2000 wamalitha kanye nayo yonke imizila yamapayipi nezinye izinsiza ezihlangana neziphuzo noma ukudla.

Iyunithi ye-CIP enezixazululo zokuhlanza emathangini amabili angu-50L kanye nomkhumbi wokungathathi hlangothi ongu-23L

Umgomo wenqubo yokuhlanza nokuhlanza usekelwe ekusakazweni kwesisombululo se-alkaline noma esine-asidi ngokusebenzisa ishawa ye-sanitary esifafaza ezindongeni zomkhumbi nasesikhaleni saso. Ifakwe futhi ne-flowheater enokulawulwa kwedijithali kwamazinga okushisa asukela ku-0°C kuya ku-80°C.

I-CIP inamathangi amabili amakhulu esixazululo se-alkaline ne-asidi kanye nomkhumbi owodwa osetshenziselwa ukungathathi hlangothi kwezixazululo. Ukujikeleza kwezixazululo ze-sanitary kunikezwa ipompo kanye nesistimu yokuxhuma ama-hoses.

Imisebenzi yemikhumbi (3):

• Isitsha se-alkaline sokuhlanza i-alkaline-sanitation yayo yonke imishini yokuphisa utshwala
• Isitsha se-Acid sokuhlanza i-asidi yonke imishini yokuphisa utshwala
• Isitsha sokungathathi hlangothi sokwehliswa kwezixazululo ze-asidi ne-alkaline ngaphambi kokuba zithululekele kudreyini

I-CIP-52 ifakwe kuhlaka oluqinile olunikezwa amasondo akhiyekayo. Izinto ezisetshenzisiwe yinsimbi engagqwali 1.4301 (AISI 304). Iziqukathi (izitsha): azifakelwe ukufakwa kwe-insulation.

Incazelo yomjikelezo wokuhlanza-sanitizing

Umjikelezo wokuhlanza-sanitizing ngokuvamile unalezi zinyathelo:

1. Ukuhlanza kwangaphambili  - ukugeza impahla yokukhiqiza ngokusebenzisa amanzi abandayo noma ashisayo.
2. Cleaning - ukuhlanzwa kwezinto zokukhiqiza kusetshenziswa amanzi ashisayo asakazwayo.
3. I-Rinsing - ukuhlanzwa okuphelele kwezinto zokukhiqiza kusetshenziswa amanzi abandayo noma ashisayo.
4. Ukubulala amagciwane ngamakhemikhali (ukukhucululwa kwendle) - ukugezwa kobuchwepheshe kusetshenziswa i-alkaline bese kuba nesixazululo se-acid sanitizing lapho kugxilwa khona.
5. I-Rinsing - ukuhlanzwa okuphelele kwezinto zokukhiqiza kusetshenziswa amanzi abandayo noma ashisayo.
6. Ukungathathi hlangothi - kwenziwa ngemva kokuphela kwemijikelezo eminingana yokuhlanza nokuhlanza - ukuxuba i-alkaline bese kuba nesixazululo se-acidic sanitizing ukuze kuzuzwe i-pH engathathi hlangothi yesisombululo kanye nokuphuma kwayo esiteshini.

Imininingwane engaphezulu: Konke mayelana nenqubo Cleaning-In-Place

Incazelo yomshini we-CIP :

Izinto zokulawula eziyinhloko namathangi :

(Isebenza kuphela emshinini we-CIP ofakwe isistimu yokulawula ngesandla)

Amapharamitha

• Ububanzi 1 090 mm
• Ukuphakama 1 302 mm
• Ukujula okungama-645 mm
• Isitsha esine-NAOH 50 l
• Isitsha esine-H2SO4 50 l
• Ibhoyili 12 l
• Izinto zokushisisa 2x 2200 W
• Umkhumbi wokungathathi hlangothi 23 l
• Ipayipi lokusabalalisa i-DN 25
• I-Armatures (okukhiphayo / okokufaka) DN 40, 1.4301
• Iphampu ye-Centrifugal, thayipha i-EBARA CD 70/05 0.37 kW 80 l/min, 230V/50Hz (AISI 316L)
• Ukukhishwa kwepompo 21 m
• Ugesi switchboard
• Uxhumano lukagesi oluyinhloko 3*400V/50Hz 16A
• I-Circuit breaker 230V 16A
• Isilawuli sedijithali i-Dixel XR 10 D
• Isixhumi sokushisisa 230V 16A
• Isiqalisi se-Motor 230V
• Hlola i-NTC 6 mm
• Ikhebula 5x 1.5 5m

Iwaranti

• Izisetshenziswa CIP 50 36 izinyanga
• Ukufakwa kukagesi izinyanga ezingama-24
• Pump izinyanga ezingama-24

Ukuxhumana kwamapayipi :

(Inguqulo evamile - konke ukuxhumana kungase kube uhlobo oluhlukile ngokwezidingo zekhasimende)

Material

• Inguqulo CIP-52-304 : Izingxenye zangaphakathi zamapompo kanye namakamelo okushisa enziwe ngensimbi engagqwali i-AISI 316. Amapayipi, okokufakwa, ifreyimu namathangi enziwe ngensimbi engagqwali i-AISI 304.
• Inguqulo CIP-52-316 : Zonke izingxenye zenziwe ngensimbi engagqwali i-AISI 316.

Uhlelo lobuchwepheshe lwesiteshi se-CIP-52 esixhunywe nethangi langaphandle elizohlanzwa futhi lihlanzwe

1. Okumnyama kumakiwe – imishini ejwayelekile esiteshini CIP
2. Okuluhlaza okwesibhakabhaka kumakiwe - Ikhithi yokuzihlanza ozikhethela yona (isetshenziselwa ukuzihlanza esiteshini se-CIP)
3. Okuwolintshi kumakiwe - Ikhithi yokuhlanza ipayipi (isetshenziselwa ukuhlanza amapayipi namapayipi)

Izinto ezisetshenziswayo ezijwayelekile (ezibhalwe mnyama):

• I-Tank A: Umkhumbi we-alkaline wokuhlanza i-alkali - ukukhucululwa kwendle kuzo zonke izinto zokuphisa utshwala
• I-Tank B: Umkhumbi we-Acid wokuhlanza i-acidic - ukukhucululwa kwendle kuyo yonke imishini yokuphisa utshwala
• I-Tank C: Umkhumbi ongathathi hlangothi ukuze kuncishiswe i-asidi nezixazululo ze-alkaline ngaphambi kokuba zithele emseleni
• Iphampu: Iphampu yokujikeleza i-EBARA
• Izifudumezi : Izinto zokushisisa zikagesi emakamelweni ahlukene
• F1 : Ukulinganisa i-armature ekuxhumekeni kwepayipi lepayipi lesisombululo sokuhlanza (buya ethangini elihlanzwe)
• F2 : Ukufaka i-armature ekuxhumekeni kwepayipi lendawo yokukhipha isixazululo sokuhlanza (ukufafazwa kwethangi elihlanjululwe)
• F4 : Ukufaka i-armature ekuxhumekeni kwepayipi lokugcwalisa i-CIP ngamanzi
• I-V11: Ivalvu yokugcwalisa ithangi A
• V12: Ivalvu yokugcwalisa ithangi B
• I-V21: Ivavu ukuya ekumunceni isixazululo se-sanitizing ukusuka ethangini A ukuya empompini
• I-V22: Ivavu ukuya ekumunceni isixazululo se-sanitizing ukusuka ku-Tank B ukuya epompo
• I-V31: I-Valve eya ekukhipheni i-Tank A
• I-V32: I-Valve eya ekukhipheni i-Tank B
• I-V1: Ivalvu yokuvula/ukuvala indawo yokungena yesisombululo sokuhlanza (ukuhlanzwa kwethangi)
• I-V2: Ivalvu yokuvula/ukuvala indawo yokukhipha i-sanitizing (ukuhlanzwa kwethangi noma ipayipi noma ipayipi)
• I-V4: Ivalvu yokuvula/ukuvala indawo yokungena amanzi
• I-V6: I-Valve eya ekukhipheni i-Tank C

Ikhithi yokuhlanza ngokwakho (imishini ozikhethela yona):

• I-V12: Ivavu ukuya ekumunceni isixazululo sokuhlanza i-sanitizing ukusuka ku-Tank C kuya empompini
• I-V51: I-Valve yokuhlanza i-Tank A
• I-V52: I-Valve eya ekuhlanzeni i-Tank B
• Ibhola lokufafaza ethangini A
• Ibhola lokufafaza ethangini B

I-Hose yokuhlanza i-hit (imishini ozikhethela yona):

• F2 : Ukufaka i-armature ekuxhumekeni kwepayipi lendawo yokukhipha isixazululo sokuhlanza (ukuhlanzwa kwepayipi noma ipayipi)
• I-F3 : Ukulinganisa i-armature ekuxhumekeni kwepayipi lepayipi lesisombululo sokuhlanza (buya kusuka epayipini elihlanzekile noma ipayipi)
• I-V2: Ivalvu yokuvula/ukuvala indawo yokungena yesisombululo sokuhlanza (ukuhlanzwa kwepayipi noma ipayipi)
• I-V3: Ivalvu yokuvula/ukuvala indawo yokukhipha isixazululo sokuhlanza (ukuhlanzwa kwepayipi noma ipayipi)
• I-V5: I-valve yokuhlukanisa ezosetshenziselwa ukuhlanza amapayipi namapayipi

Izinto ozikhethela zona - amanani :

Izinga lokushisa eliphezulu lezixazululo zamakhemikhali :

• Izinga lokushisa lezixazululo zamakhemikhali lingaphezu kuka-60°C … lifakwe enanini eliyisisekelo
• Izinga lokushisa lezixazululo zamakhemikhali lingaphezulu kuka-80°C … inkokhiso eyengeziwe yesivalo sephampu esikhethekile … 290 Eur

Ukufakwa kwamathangi (ukugcina amandla ezixazululo ezishisayo)

• Ukufakwa kwamathangi ngoboya bamaminerali kanye nejakhethi yangaphandle eyenziwe nge-AISI 304 ….. 627 Eur (1 ithangi) / 1129 Eur (2 amathangi)
  
• Ukufakwa kwamathangi ngoboya bamaminerali kanye nejakhethi yangaphandle eyenziwe nge-AISI 316 ….. 941 Eur (1 ithangi) / 1694 Eur (2 amathangi)
  

Iphakethe lokuzihlanza (izinto eziluhlaza okwesibhakabhaka esikimini se-CIP)

• Iphakethe lokuzihlanza elenziwe nge-AISI 304 … 821 Eur
• Iphakethe lokuzihlanza elenziwe nge-AISI 316 … 1232 Eur
• Amakhanda esifutho azungezayo (esikhundleni samakhanda esifutho amile) … 284 Eur

Isethi yokuhlanza ipayipi (izinto eziwolintshi kuhlelo lwe-CIP)

• Iphakethe lokuhlanza ipayipi elenziwe nge-AISI 304 … 640 Eur
• Iphakethe lokuhlanza ipayipi elenziwe nge-AISI 316 … 942 Eur

Ukulawulwa kwesivinini sokugeleza :

• Isilawuli semvamisa sokulawula isivinini sepompo (ngaphandle kwesilinganiso sejubane lokugeleza) … 810 Eur
• Isilawuli semvamisa sokulawula isivinini sepompo esinesilinganiso sejubane lokugeleza - ukusetha isivinini esifiselekayo sokugeleza okuzinzile singenzeka … 2110 Eur

Imitha ye-conductivity :

Imitha yokuqhuba ugesi iyithuluzi elivumela ukuqapha ukuguquguquka kukagesi kwamanje kwesisombululo samakhemikhali. Usebenzisa ithebula lokuguqulwa, kungenzeka ukwabela inani elithile lokuguquguquka kukagesi elilinganisiwe njengamanje ku-mS/cm kunani le-pH lesisombululo samakhemikhali bese uqapha ukugxila kwamanje kwesisombululo se-alkali ne-asidi. Uma ukugxila kwehla ngaphansi kwenani elibalulekile, kuyadingeka ukwandisa ukugxila ngokungeza i-asidi egxilile noma i-lye.

Sinikeza izinhlobo ezimbili zamasethi anenzwa yokuqhuba ugesi kanye neyunithi yokubonisa yenani elilinganisiwe lezinombolo:

• Imitha yokuqhuba ye-MTES77 (umkhiqizo waseYurophu onconywayo ochwepheshe onokunemba okuqinisekisiwe kanye nemingcele yobuchwepheshe): Inzwa yokuqhuba ye-Mettler Toledo EasySense77 (0.2 - 400mS/cm) eneyunithi yokubonisa yezinombolo ye-Transmitter M200  … 3980,- Eur

• Imitha yokuqhuba ye-XNQEC100 (umkhiqizo waseShayina oshibhile womkhiqizi ongaziwa onokunemba okusebenzisekayo, ngaphandle kwesiqinisekiso semingcele yobuchwepheshe): inzwa yokuqhuba (2 - 200mS/cm) eneyunithi yokubonisa yezinombolo ye-JISHEN CM230S  … 880,- Eur

Ulwazi olwengeziwe mayelana nezinzwa zokuqhuba:

Inzwa yokuqhuba ye-XNQEC100 eshibhile ayiklanyelwe ngokuyinhloko izinhlelo zokusebenza ze-CIP zobungcweti ezidinga ukunemba kokulinganisa inani le-pH yamanje yezixazululo zamakhemikhali. Sincoma ukukhetha inzwa yokuqhuba ye-XNQEC100 kuphela njengemishini yokulinganisa ekhombisa ukuthi izixazululo zamakhemikhali zisesimweni esihle noma esibi (ukuze kunqunywe ukuthi kudingeka nini ukukala okulandelayo kwama-chemical concentrate).

I-probe yenzwa ye-XNQEC100 yenzelwe ukubonisa inani elibonisa kuphela, ngokuphambuka kokunemba kokulinganisa okungaba ngu-±10%, kuye ngezinga lokungcola kwe-probe. Ukuze kufezwe ukufundwa okunembe kakhudlwana, kuyadingeka:
- Hlanza njalo i-probe usebenzisa ukugeleza kwegazi
- sebenzisa izixazululo zokuhlanza ze-alkaline kanye ne-acidic
– bese ugeza kahle amapayipi ngamanzi ashisayo

Kumasistimu e-CIP ochwepheshe adinga ukulinganiswa okunembile kakhulu, ukuhanjiswa kukagesi kwezixazululo zamakhemikhali, inzwa ye-toroidal evaliwe (iMettler Toledo MTES77, IFM LDL220) ifaneleka kakhulu ngokombono wobuchwepheshe.

Ubukhulu

Kungani kufanele kusetshenziswe i-CIP ukuhlanza kanye nokuthuthwa kwempahla yemishini yokuphisa utshwala?

Izinzuzo zeziteshi zethu ze-CIP uma ziqhathaniswa nobuchwepheshe obulula bokuhlanza nokuhlanza ngephampu:

1. Umsebenzi omncane wokulungiselela: Izisombululo zokuhlanza zihlala zilungiswa ezitsheni ze-CIP futhi zitholakala ekuhlanjululweni okufiswayo kwemijikelezo eminingana yokuhlanza kanye ne-sanitizing. Ukulungiswa kwazo ngaphambi komjikelezo ngamunye wokuhlanza nokuhlanza akudingekile.
2. Ukwandisa ukuphepha komsebenzi: Ukukhawulela imvamisa yokukhohlisa ngezixazululo zokuhlanza kunciphisa amathuba okushiswa komsebenzisi lapho ephatha ama-asidi agxilile nama-alkali.
3. Ukonga isikhathi namandla: Ukushisisa okuqhubekayo kokuhlanza kanye nesisombululo sokuhlanza phakathi nemijikelezo yokuhlanza nokuhlanza futhi kugcinwa ezingeni lokushisa elinqunyiwe likhuphuka ngokuphawulekayo ukusebenza kahle kokuhlanza nokuthuthwa kwendle, okuholela ekusebenzeni kokugcina isikhathi kwempahla nokongiwa kokusetshenziswa kukagesi. Yonke inqubo yokuhlanza, ukusebenza kwephampu, ukushisisa izixazululo ze-sanitizing namanzi, konke kuthatha isikhathi esincane kakhulu, kudinga umsebenzi omncane womuntu namandla kagesi.
4. Ukusebenza okuphezulu kokuhlanza nokuthuthwa kwendle: Uma kuqhathaniswa nokuhlanzwa nokuhlanzwa kwemishini yokucubungula ukudla ngephampu elula yokuhambisa amanzi kusenezinga lokushisa elifanayo lezixazululo ze-sanitizing phakathi naso sonke isikhathi somjikelezo we-CIP, uma iyunithi yethu ye-CIP isetshenziselwa lo msebenzi. Ukuhlanza nokuthuthwa kwendle ngamanzi ashisayo nezixazululo zokubulala amagciwane kusebenza kahle kakhulu kunenqubo efanayo enezixazululo ezibandayo, ngakho-ke iziqukathi nemishini kuhlanzeke ngokuphelele ngemuva kwemijikelezo yokukhipha amagciwane kanye nokugeza futhi azinakho ukungcola okuphilayo nokunye, okufiselekayo hhayi kuphela imboni yotshwala kodwa nakunoma yisiphi esinye isiphuzo noma inqubo yokukhiqiza ukudla. Lokhu kuyimfuneko ukuze kuthotshelwe izidingo zenhlanzeko esemthethweni.
5. Ukungathathi hlangothi okulula nokuphumelelayo kwezixazululo ze-asidi ne-alkaline ngemva kokusetshenziswa: Umkhumbi ongathathi hlangothi (ingxenye yesiteshi se-CIP) uvumela kalula, ngokuphepha futhi unciphise ngokuphelele isisombululo se-asidi esisetshenzisiwe kanye ne-alkaline sanitizing ngaphambi kokuthululela esiteshini. Ihlangabezana ngokugcwele nezimfuneko zemithetho yokuvikela imvelo futhi ivimbele ukulimala kwezinhlelo zokukhuculula indle nezinye izakhi zokwakha. Ngaphezu kwalokho, lokhu kukhulisa ukuphepha lapho uphatha isixazululo sokuwasha esisetshenzisiwe kanye ne-sanitization.

Usebenza kanjani umshini?

Inqubo yokuzikhuculula - Ukuhlanzeka kwesitsha 1

1. Thulula isiqukathi esingu-no.1 esitsheni no.3 ngokuvula i-valve ye-G.
2. Vula i-valve A kanye ne-valve D bese uqala iphampu. Isixazululo sokukhucululwa kwendle esisuka ku-container 2 sizogeza isiqukathi 1 ngebhola lokukhucululwa kwendle ngaphakathi kwesitsha 1.
3. Ngemva kokudlulisa sonke isixazululo esitsheni 2 usifake esitsheni 1 cisha iphampu bese uvala amavalvu A no-D.
4. Dlulisa isixazululo esitsheni 1 usibuyisele esitsheni 2. Vula ivalvu C nevalvu H bese uqala iphampu.
5. Ngemva kokudlulisa sonke isixazululo esitsheni 1 usifake esitsheni 2 cisha iphampu bese uvala amavalvu C no-H.
6. Dlulisa isixazululo esitsheni 3 usibuyisele esitsheni 1. Vula iValve E nevalvu I bese uqala iphampu.
7. Ngemva kokudlulisa sonke isixazululo esitsheni 3 usifake esitsheni 1 cisha iphampu bese uvala amavalvu E kanye nami.

Inqubo yokuzikhuculula - Ukuhlanzeka kwesitsha 2

1. Thulula isiqukathi esingu-2 ku-container no.3 ngokuvula i-valve ka-F.
2. Vula i-valve B kanye ne-valve C bese uqala iphampu. Isixazululo sokukhucululwa kwendle esisuka ku-container 2 sizogeza isiqukathi 1 ngebhola lokukhucululwa kwendle ngaphakathi kwesitsha 1.
3. Ngemva kokudlulisa sonke isixazululo esitsheni 1 usifake esitsheni 2 cisha iphampu bese uvala amavalvu B no-C.
4. Dlulisa isixazululo esitsheni 2 usibuyisele esitsheni 1. Vula ivalvu D nevalvu I bese uqala iphampu.
5. Ngemva kokudlulisa sonke isixazululo esitsheni 2 usifake esitsheni 1 cisha iphampu bese uvala amavalvu D kanye nami.
6. Dlulisa isixazululo esitsheni 3 usibuyisele esitsheni 2. Vula iValve E nevalvu H bese uqala iphampu.
7. Ngemva kokudlulisa sonke isixazululo esitsheni 3 usifake esitsheni 1 cisha iphampu bese uvala amavalvu E no-H.