I-CIP-1003: Isiteshi sokuhlanza nokuhlanza 3×1000 amalitha (umshini we-CIP omile)

I-CIP-1003 : Cleaning-In-Place / Umshini omile we-CIP wokuhlanza nokuhlanza imikhumbi nemizila yamapayipi ezindaweni ezikhiqiza utshwala nezinye izitshalo ezikhiqiza ukudla ezinamathangi amathathu amalitha ayi-1000

I-CIP-1003 ingumshini wokuthuthwa kwendle kanye nokubulala inzalo emikhunjini nemizila yamapayipi. Lolu uhlelo oluhlome ngokuphelele lwezindawo zokuphuza utshwala nezinye izitshalo ezikhiqiza ukudla : Cleaning-In-Place. Imishini ye-CIP ihlinzeka ngokufudumeza nokujikeleza kwamanzi, i-alkaline nezixazululo ze-asidi ngokusebenzisa ishawa ye-sanitary efafaza izixazululo zamakhemikhali e-sanitary odongeni lomkhumbi. Lolu cingo luqukethe iziqukathi ezintathu ezihlukene ezinomthamo ongamalitha angama-1000 kanye nomkhumbi owodwa wokungathathi hlangothi (180 l), iphampu eyodwa noma amabili ama-centrifugal, ama-valve ashintshwayo nama-automatic nawo wonke amapayipi okufaka. Inguqulo yesitimu yesiteshi se-CIP ihlanganisa futhi isishintshi sokushisa samapayipi (ukushisa ngesitimu esishisayo kusetshenziswa ijeneretha yesitimu esishisayo yangaphandle) enokulawula izinga lokushisa kwedijithali ebangeni lika-0-80 °C. Lolu hlobo lwesiteshi se-CIP lutuswa ukuhlanza nokukhuculula amathangi anevolumu engaphezu kuka-12000 amalitha.

Okubili okuhlukile kweyunithi ye-CIP  :

1. SH: Iyunithi ye-CIP ngaphandle kwejeneretha yesitimu - Ukushisa kufanele kuqinisekiswe kusetshenziswa ijeneretha ye-hot steam yangaphandle engafakiwe enanini.
2. EH : Iyunithi ye-CIP enejeneretha yesitimu – Ukushisa kuqinisekiswa kusetshenziswa ijeneretha yangaphandle yesitimu esishisayo efakwe enanini.

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Imisebenzi yamathangi (4):

Imishini i-CIP-503 ifakwe kufreyimu eqinile ehlinzekwa ngamasondo angakhiqekayo. Izinto ezisetshenzisiwe insimbi engagqwali i-1.4301 (AISI 304) noma i-1.4404 (AISI 316) ngokuya ngokuhlukahluka okukhethiwe. Iziqukathi (imikhumbi) azivikelekile.

 

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Uhlelo lobuchwepheshe lwesiteshi se-CIP esixhunywe nethangi langaphandle elizohlanzwa futhi lihlanzwe

Inguqulo ezenzakalelayo yomshini we-CIP-1003 :

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Incazelo yomjikelezo wokuhlanza-sanitizing

 

Umjikelezo wokuhlanza-sanitizing ngokuvamile unalezi zinyathelo:

1. Ukuhlanza kwangaphambili  - ukugeza impahla yokukhiqiza ngokusebenzisa amanzi abandayo noma ashisayo.
2. Cleaning - ukuhlanzwa kwezinto zokukhiqiza kusetshenziswa amanzi ashisayo asakazwayo.
3. I-Rinsing - ukuhlanzwa okuphelele kwezinto zokukhiqiza kusetshenziswa amanzi abandayo noma ashisayo.
4. Ukubulala amagciwane ngamakhemikhali (ukukhucululwa kwendle) - ukugezwa kobuchwepheshe kusetshenziswa i-alkaline bese kuba nesixazululo se-acid sanitizing lapho kugxilwa khona.
5. I-Rinsing - ukuhlanzwa okuphelele kwezinto zokukhiqiza kusetshenziswa amanzi abandayo noma ashisayo.
6. Ukungathathi hlangothi - kwenziwa ngemva kokuphela kwemijikelezo eminingana yokuhlanza nokuhlanza - ukuxuba i-alkaline bese kuba nesixazululo se-acidic sanitizing ukuze kuzuzwe i-pH engathathi hlangothi yesisombululo kanye nokuphuma kwayo esiteshini.

 

 

Imininingwane engaphezulu: Konke mayelana nenqubo Cleaning-In-Place

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I-CIP-1003 ngaphandle kohlaka oluyisisekelo - ubukhulu :

 

I-CIP-1003 enohlaka oluyisisekelo (inguqulo evamile) - ubukhulu :

 

 

 

I-CIP-1003 enohlaka oluyisisekelo (inguqulo ethuthukisiwe enesethi yokuhlanza hose/ipayipi) – ubukhulu :

 

 

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Amapharamitha

• Ububanzi … 3 700 mm
• Ubude …2 400 mm
• Ukujula … 1 500 mm
• Isisindo ... 700 kg
• Isitsha esine-NAOH … 1200 lt
• Isitsha esine-H2SO4 … 1200 lt
• Isitsha esinamanzi ... 1200 lt
• Umkhumbi wokungathathi hlangothi … 180 lt
• Isishintshi sokushisa samapayipi … 1.5 m3
• Amapayipi okusabalalisa … DN 40
• Izikhali zamanzi (okukhiphayo / okokufaka) DN 40 … 1.4301
• Ama-armatures e-steam (okufakwayo kwe-steam / okukhiphayo kwe-condensate) DN 15/ DN20 … 1.4301
• Iphampu, thayipha i-Ebara CDX 200/25 1.8 kW, 3ph 400V/50Hz
• Ugesi switchboard
• Uxhumano lukagesi oluyinhloko 3*400V/50Hz 16A
• I-Circuit breaker 230V 16A
• Isilawuli sedijithali i-Dixel XR 20 D
• Isixhumi sokushisisa 400V 16A
• Isiqalisi se-Motor 400V
• Hlola i-NTC 6 mm
• Ikhebula 5x 2.5 4m
• I-Inlet (ingxenye yokudonsa) G DN 32
• I-Outlet (ingxenye yokulethwa) G DN 25
• Isistimu yokushisa elungele umusi

Iwaranti

• Okokusebenza CIP 1003 … izinyanga ezingama-36
• Ukufakwa kukagesi… izinyanga ezingama-24
• Iphampu… izinyanga ezingama-24

 

Material

• Inguqulo CIP-1003-304 : Izingxenye zangaphakathi zamapompo kanye namakamelo okushisa enziwe ngensimbi engagqwali i-AISI 316. Amapayipi, okokufakwa, ifreyimu namathangi enziwe ngensimbi engagqwali i-AISI 304.
• Inguqulo CIP-1003-316 : Zonke izingxenye zenziwe ngensimbi engagqwali i-AISI 316.

 

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Imishini yokuzikhethela:

 

Izinga lokushisa eliphezulu lezixazululo zamakhemikhali :

• Izinga lokushisa lezixazululo zamakhemikhali lingaphezu kuka-60°C … lifakwe enanini eliyisisekelo
• Izinga lokushisa lezixazululo zamakhemikhali lingaphezulu kuka-80°C … inkokhiso eyengeziwe yesivalo sephampu esikhethekile … 390 Eur

 

Ukufakwa kwamathangi (ukugcina amandla ezixazululo ezishisayo)

• Ukufakwa kwamathangi ngoboya bamaminerali kanye nejakhethi yangaphandle eyenziwe nge-AISI 304 ….. 2010 Eur (1 ithangi) / 4021 Eur (2 amathangi) / 6031 Eur (3 amathangi)
• Ukufakwa kwamathangi ngoboya bamaminerali kanye nejakhethi yangaphandle eyenziwe nge-AISI 316 ….. 3015 Eur (1 ithangi) / 6031 Eur (2 amathangi) / 9046 Eur (3 amathangi)

 

Iphakethe lokuzihlanza (izinto eziluhlaza okwesibhakabhaka esikimini se-CIP)

• Iphakethe lokuzihlanza elenziwe nge-AISI 304 … 1067 Eur
• Iphakethe lokuzihlanza elenziwe nge-AISI 316 … 1601 Eur
• Amakhanda esifutho azungezayo (esikhundleni samakhanda esifutho amile) … 426 Eur

 

Isethi yokuhlanza ipayipi (izinto eziwolintshi kuhlelo lwe-CIP)

• Iphakethe lokuhlanza ipayipi elenziwe nge-AISI 304 … 1609 Eur
• Iphakethe lokuhlanza ipayipi elenziwe nge-AISI 316 … 2414 I-Eur

 

Ukulawulwa kwesivinini sokugeleza :

• Isilawuli semvamisa sokulawula isivinini sepompo (ngaphandle kwesilinganiso sejubane lokugeleza) … 810 Eur
• Isilawuli semvamisa sokulawula isivinini sepompo esinesilinganiso sejubane lokugeleza - ukusetha isivinini esifiselekayo sokugeleza okuzinzile singenzeka … 2110 Eur

 

Imitha ye-conductivity :

• Imitha ye-conductivity : Inzwa ye-conductivity ye-Mettler Toledo EasySense77 (0.2 – 400mS/cm) eneyunithi yokubonisa izinombolo ye-Transmitter M200 … 3980 Euro

 

Uhlaka oluyisisekelo - ukulethwa kwesiteshi se-CIP esihlanganiswe ngokugcwele ohlakeni lwensimbi engagqwali

• Material AISI 304 … € 3645,-
• Material AISI 316 … € 5468,-

 

Ukulethwa kwesiteshi se-CIP esihlanganiswe ngokugcwele esifakwe ohlakeni lwensimbi engagqwali kuyisixazululo esihle kumakhasimende akude akwazi ukuthutha i-CIP ehlangene ukusuka elolini ukuya endaweni yokugcina esebenzisa imishini yawo yokuphakamisa neyokuthutha. Inzuzo eyinhloko ukuqala ngokushesha kwesiteshi se-CIP ngaphandle komsebenzi womhlangano nezindleko zochwepheshe bethu bomhlangano. Sincoma kukhasimende lethu ukuthi lenze isiqiniseko ngokuhamba kwesikhathi ukuthi umshini uzothuthelwa endaweni yawo - ngaphambi kwe-oda.

I-CIP-1003 enohlaka oluyisisekelo :

Iphampu yesibili engu-900W enokulawula isivinini (iphampu No. 2) … € 2800,-

Iphampu yesibili iyadingeka ezinhlelweni ezinamathangi amakhulu namapayipi amade azohlanzwa ngesiteshi se-CIP. Xhumana nathi ukuze uthole isinqumo uma ipompo yesibili idingeka ohlelweni lwakho. Umsebenzi wephampu yesibili ukumunca izixazululo ezisetshenzisiwe emuva kusistimu ehlanzekile ziyiswe esiteshini se-CIP ukuze zisetshenziswe ngokulandelayo.

 

 

 Uhlelo oluzenzakalelayo lokulawula lwe-CIP-1003

I-CIP-A1003 iwuhlelo lokulawula oluzenzakalelayo lohlelo Lokuhlanza Endaweni CIP-1003. I-automatization ihlanganisa yonke imisebenzi edingekayo ekuhlanzeni okuphelele nokuthuthwa kwendle yazo zonke iziqukathi namapayipi endaweni yokuphuza utshwala kusetshenziswa uhlelo olukhethekile, izinzwa, ama-valve womoya kanye nekhompyutha yezimboni enombukiso wokuthinta. Lolu hlelo lokulawula luhambisana nomshini we-CIP-1003.

 

I-CIP-1003SA enesistimu yokulawula okuzenzakalelayo kanye nesistimu yokushisisa isitimu - ukubona ngeso :

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Ijeneretha yesitimu esishisayo (kuphela inguqulo yesitimu ye-CIP)

Uma ingekho enye ijeneretha yesitimu etholakala endaweni yokuphisa utshwala, sincoma lawa mamodeli wamajeneretha omusi esishisayo ukuze asetshenziswe esiteshini se-CIP :

 a) ESG-45 Electric othomathikhi hot-generator hot … ijeneretha kuphela engenazo izesekeli

 

 b) I-ESG-45MWT Icwecwe likagesi elizenzakalelayo elishisayo elishisayo … ijeneretha enazo zonke izesekeli

I-compact and automatic electric hot steam-generator ESG-45MWT enamandla asuka ku-15 kW kuya ku-30 ​​kW (kusuka ku-17 kuya ku-45 kg wesitimu esishisayo ngehora), ukucindezela kwesitimu kusuka ku-1 kuya ku-6 bar. Uhlelo lwe-Modulo ESG luhlanganisa isethi yokuhlanza amanzi, i-electric switchboard cabinet kanye nakho konke ukuxhunywa kukagesi we-pipe&electric.

Lokhu generator umusi ifakwe amasethi amabili ezimele heater insimbi engagqwali 2×15 kW. Igobolondo le-steam-generator lakhiwa ngokuhambisana nemithetho ye-PED yamanje.

Uhlelo lokuhlanza amanzi (lokuthambisa amanzi okuzenzakalelayo) kanye nekhabhinethi ye-switchboard kagesi ifakiwe kule sethi. Wonke amasistimu afakwe kuhlaka lwesitimu esingenasici. Ukufakwa kalula - ngaphandle kwemisebenzi kagesi - kuyadingeka kuphela ukuxhuma kusokhethi yamandla kagesi odongeni.

 

 

 

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Kungani kufanele kusetshenziswe i-CIP ukuhlanza kanye nokuthuthwa kwempahla yemishini yokuphisa utshwala?

Izinzuzo zeziteshi zethu ze-CIP uma ziqhathaniswa nobuchwepheshe obulula bokuhlanza nokuhlanza ngephampu:

1. Umsebenzi omncane wokulungiselela: Izisombululo zokuhlanza zihlala zilungiswa ezitsheni ze-CIP futhi zitholakala ekuhlanjululweni okufiswayo kwemijikelezo eminingana yokuhlanza kanye ne-sanitizing. Ukulungiswa kwazo ngaphambi komjikelezo ngamunye wokuhlanza nokuhlanza akudingekile.
2. Ukwandisa ukuphepha komsebenzi: Ukukhawulela imvamisa yokukhohlisa ngezixazululo zokuhlanza kunciphisa amathuba okushiswa komsebenzisi lapho ephatha ama-asidi agxilile nama-alkali.
3. Ukonga isikhathi namandla: Ukushisisa okuqhubekayo kokuhlanza kanye nesisombululo sokuhlanza phakathi nemijikelezo yokuhlanza nokuhlanza futhi kugcinwa ezingeni lokushisa elinqunyiwe likhuphuka ngokuphawulekayo ukusebenza kahle kokuhlanza nokuthuthwa kwendle, okuholela ekusebenzeni kokugcina isikhathi kwempahla nokongiwa kokusetshenziswa kukagesi. Yonke inqubo yokuhlanza, ukusebenza kwephampu, ukushisisa izixazululo ze-sanitizing namanzi, konke kuthatha isikhathi esincane kakhulu, kudinga umsebenzi omncane womuntu namandla kagesi.
4. Ukusebenza okuphezulu kokuhlanza nokuthuthwa kwendle: Uma kuqhathaniswa nokuhlanzwa nokuhlanzwa kwemishini yokucubungula ukudla ngephampu elula yokuhambisa amanzi kusenezinga lokushisa elifanayo lezixazululo ze-sanitizing phakathi naso sonke isikhathi somjikelezo we-CIP, uma iyunithi yethu ye-CIP isetshenziselwa lo msebenzi. Ukuhlanza nokuthuthwa kwendle ngamanzi ashisayo nezixazululo zokubulala amagciwane kusebenza kahle kakhulu kunenqubo efanayo enezixazululo ezibandayo, ngakho-ke iziqukathi nemishini kuhlanzeke ngokuphelele ngemuva kwemijikelezo yokukhipha amagciwane kanye nokugeza futhi azinakho ukungcola okuphilayo nokunye, okufiselekayo hhayi kuphela imboni yotshwala kodwa nakunoma yisiphi esinye isiphuzo noma inqubo yokukhiqiza ukudla. Lokhu kuyimfuneko ukuze kuthotshelwe izidingo zenhlanzeko esemthethweni.
5. Ukungathathi hlangothi okulula nokuphumelelayo kwezixazululo ze-asidi ne-alkaline ngemva kokusetshenziswa: Umkhumbi ongathathi hlangothi (ingxenye yesiteshi se-CIP) uvumela kalula, ngokuphepha futhi unciphise ngokuphelele isisombululo se-asidi esisetshenzisiwe kanye ne-alkaline sanitizing ngaphambi kokuthululela esiteshini. Ihlangabezana ngokugcwele nezimfuneko zemithetho yokuvikela imvelo futhi ivimbele ukulimala kwezinhlelo zokukhuculula indle nezinye izakhi zokwakha. Ngaphezu kwalokho, lokhu kukhulisa ukuphepha lapho uphatha isixazululo sokuwasha esisetshenzisiwe kanye ne-sanitization.

 

VIII. Umsebenzi wokufaka endaweni

• - inguqulo yezandla …….. € 4400,-

• - inguqulo ezenzakalelayo…. € 5300,-

 

Intengo ivumeleke kuwo wonke amazwe e-European Union. Intengo ihlanganisa umsebenzi wezinsuku ezimbili wochwepheshe bethu ababili abasendaweni - ukuhlanganisa nokusetshenziswa komshini we-CIP okuhlanganisa nokuhlola ngamanzi.
Konke ukuxhumana phakathi kwesiteshi se-CIP, ijeneretha yesitimu, iphampu yesibili kanye nemishini ezohlanzwa kuzokwenziwa ngamapayipi. Uma ikhasimende lidinga ukuxhunywa okwenziwe ngamapayipi ensimbi engagqwali khona-ke intengo yomsebenzi wokufaka kanye nezinto ezibonakalayo zizobalwa ngazodwana. Intengo yomsebenzi wokufaka izoba okungenani izikhathi ezimbili ngaphezulu ngoba ukulungiselela amapayipi ensimbi engagqwali kanye nomsebenzi wokushisela kuthatha isikhathi esiningi uma kuqhathaniswa nokuxhunywa kwepayipi.

Ikhasimende kufanele lilungiselele ukuthulula isiteshi se-CIP elolini, ukuthuthwa komshini we-CIP, iphampu yesibili kanye nejeneretha yesitimu (uma i-odiwe) ukuya endaweni yayo yokugcina. Ikhasimende lilungisa indawo yokufaka nazo zonke izindawo zokuxhumanisa ngamamitha angu-2 ukusuka emshinini we-CIP, iphampu yesibili kanye nejeneretha yesitimu. Ikhasimende liqinisekisa konke ukuxhunywa kukagesi esiteshini se-CIP, iphampu yesibili kanye nejeneretha yesitimu ngokuhambisana nezindinganiso zasendaweni futhi lithumela izikena zamadokhumenti okubuyekezwa kukagesi enziwe ngumuntu oqinisekisiwe wokufakwa nokubuyekezwa kukagesi, ngaphambi kokufika kochwepheshe bethu.

Uma ijeneretha yesitimu segesi ifakiwe ku-oda ikhasimende liqinisekisa ukufakwa kwayo okuphelele ngokuhambisana nezindinganiso zasendaweni yinkampani eqinisekisiwe kanye nawo wonke amadokhumenti okubuyekeza adingekayo enziwe inkampani eqinisekisiwe ngaphambi kokufika kochwepheshe bethu.

Intengo ayifaki : ukuhamba, indawo yokuhlala yabasebenzi. Lezi zinto zizobalwa ngazinye.

 

Imisebenzi yokufaka ayidingekile uma isiteshi se-CIP sizofakwa futhi sithuthwe sihlanganiswe ngokugcwele ohlakeni lwensimbi oluyisisekelo.

 

 

 

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Lo mnikelo uhlanganisa:

1. Isiteshi se-CIP CIP-1003 …. zonke hardware
2. Ijeneretha yesitimu kagesi i-ESG-45MWT enamandla asuka ku-15 kW kuya ku-30 ​​kW (kusuka ku-17 kuya ku-45 kg wesitimu esishisayo ngehora), ukucindezela kwesitimu kusuka ku-1 kuya ku-6 bar (inguqulo ye-EH kuphela)
3. Uhlelo lokuhlanza amanzi - ukuthambisa amanzi ukuze asetshenziswe ngejeneretha yesitimu (kuphela inguqulo ye-EH)
4. Ukuhlanganisa i-CIP efekthri yokukhiqiza e-Czech Republic
5. Imanuwali yemiyalo yomhlangano ngesiCzech, isiNgisi noma isiRashiya inguqulo nezithombe
6. Imanuwali yokusebenza ngenguqulo yesiCzech, isiNgisi noma isiRashiya
7. Ukuhlolwa kokusebenza okuyisisekelo kwesiteshi se-CIP efekthri yokukhiqiza
8. Ukuyalela ikhasimende ukuthi lisebenzise futhi lilawule isiteshi. Lo msebenzi ufakwa kuphela uma ikhasimende likhona efekthri yokukhiqiza ngaphambi kohambo lwedivayisi.
9. Ukuqaqa isiteshi se-CIP nokupakisha ngaphambi kohambo

 

Lo mnikelo awubandakanyi :

1. Izinto ozikhethela zona…. Iphampu yesibili, Isistimu yokulawula okuzenzakalelayo, Okunye okokusebenza okungajwayelekile kwezidingo zekhasimende
2. Ama-Pallets nezinye izinto zokupakisha
3. Izindleko zokuthutha zempahla
4. Umsebenzi wokufaka endaweni
5. Ukuyalela ikhasimende ukuthi lisebenzise futhi lilawule isiteshi endaweni yokufaka.