I-BREWORX CLASSIC 250: Umshini we-Wort brew

Umshini wokukhiqiza wort (brewhouse I-BREWORX CLASSIC 250 ingumshini wokudla ohlangene ohlanganisa yonke imishini edingekayo ukukhiqiza amalitha angama-295 we-wort (ingumthamo omuhle kakhulu wokukhiqiza cishe amalitha angama-250 kabhiya) kuqoqwana elilodwa lesiphuzo esivela kumithombo (noma ukukhishwa kwemithombo noma ukugxila kwe-wort), amahops namanzi okuphuza. I-BREWORX CLASSIC iyithuluzi lamathangi amathathu, amanye amathangi anemisebenzi eminingi:
Ithangi lokuqala = mashing tank (ithangi lokuxuba imithombo emanzini) + wort boiling tank (ithangi ekubiliseni i-wort), ithangi lesibili = wort filtration tank (tank to filtration of wort) + Ithangi lesithathu = whirlpool (ithangi lokuhlukaniswa kwe-hop kusuka ku-wort + tank kuya kwisitoreji sesikhashana se-wort eshisayo). Ipulatifomu yokusebenza, uhlelo lokulinganisa nokulawula nohlaka olusekelayo nazo ziyizingxenye zomshini.
Idizayini yomlando yalo mshini wokukhiqiza wort, osuselwa kumasiko okupheka utshwala baseCzech, unquma kusengaphambili lolu hlobo lwemishini yokuphekela indawo yalo ngaphakathi kwendawo yokudlela yobhiya. Akuyona nje into esebenza kahle kwezentengiso, ethakazelisa ubuchwepheshe ngaphakathi, lapho iba yisikhungo sezivakashi, kepha futhi iyisikhungo esisebenza kahle lapho izivakashi zokudlela zingabuka khona uchwepheshe ngenkathi kwenziwa ubhiya lapho bachitha isikhathi sabo endaweni yokudlela futhi baphuza nje lo bhiya obanikezwa oweta.
Lo mshini wokukhiqiza wort yingxenye eyinhloko ye-BREWORX CLASSIC 250 microbreweries. Umsebenzi oyinhloko walo mshini ukukhiqizwa kwe-wort kusetshenziswa ukumnika (infusion) noma indlela yokubilisa ye-decoction (decoction). I-Wort ingumkhiqizo odingekayo ophakathi ekukhiqizeni ubhiya. Ubhiya bese uvela ku-wort ngemuva kokuvutshelwa nokuvuthwa kwawo kumathangi wokucindezela akhethekile - ama-fermenters.

I-singleblock brewhouse BREWORX CLASSIC 250 ingumshini ohlangene ohlanganisa zonke izinto zokusebenza ezidingekayo ukuze ukhiqize amalitha angama-295 e-beer wort eqeqebeni elilodwa. Yindlu yokuphisa yemikhumbi emithathu lapho iziqukathi ezimbili zihlanganiswe kusilinda esisodwa. Lokhu sikuzuze ngokusebenza okugcwele kokuphisa ngenkathi sigcine umklamo ongokwesiko wendlu yokuphisa yohlobo lwase-Czech elungele ukukhiqiza ubhiya wohlobo lwase-Czech oludume umhlaba wonke. Kodwa-ke, le ndawo yokuphuza utshwala ikwazi ngokugcwele ukukhiqiza zonke izinhlobo zikabhiya, okhiqizwa noma yikuphi emhlabeni.

I-brewhouse i-BREWORX CLASSIC 250 ifaka phakathi okujwayelekile:

• i-mashing tank - i-kettel yokubilisa
• I-wort filtration tank - yokuhlunga
• i-whirlpool - yokuhlukanisa ama-hop dregs kusuka ku-wort
• usinki waselabhorethri
• iphaneli yokulawula
• ipulatifomu enezinyathelo
• konke ukuxhumana kwamapayipi nezintambo
• wonke ama-valve nama-armature alawulwa ngomshini nangokuzenzakalelayo
• i-electric switchboard cabinet
• lawula ikhompuyutha (inguqulo kuphela enesistimu yokulawula ye-SA)

Izinzuzo eziyinhloko ze-BREWORX CLASSIC 250 uma ziqhathaniswa nezindawo zokuphuza utshwala zabanye abakhiqizi:

1. I-BREWORX CLASSSIC 250 ingumshini wewort ojwayelekile ohlangene, osuselwa kuhlaka olujwayelekile. I-brewhouse ithuthwa kalula ngeyunithi eyodwa, noma ingahlukaniswa ibe izingxenye ezi-3 ezincane.
2. I-brewhouse yethu ivumela ukukhiqizwa cishe kwazo zonke izinhlobo zikabhiya, ezaziwa eYurophu nase-USA. I-BREWORX CLASSIC 250 brewhouse ivumela ukukhiqizwa kobhiya kusetshenziswa kokubili ukumnika noma indlela yokukhipha.
3. I-whirlpool ihlanganiswe ngaphansi kwethangi lokuhlunga i-wort. Lesi sixazululo sigcina isikhala endaweni yokuphuza utshwala (kuphela kumanani ezindlu zokuphuza aphansi kunamalitha ayi-1000)
4. Umthamo wezinto zokusetshenziswa wenziwa ekuqaleni kwenqubo yokwenza utshwala. I-Brewer ayidingi ukungenelela kunqubo yokuphuza (inguqulo ezenzakalelayo kuphela).
5. Izinketho ezimbili zokukhipha i-wort – amandla adonsela phansi (isigaba sokuqala) kanye nephampu (isigaba sesibili).
6. I-switchgear kagesi nekhompyutha yokulawula kuhlanganisiwe emzimbeni wendlu yokuphuza. Lesi sixazululo sisusa kakhulu inani elidingekayo lezintambo zikagesi nomsebenzi kagesi esizeni.
7. Ukuqedwa kwethonya elibi lokuhamba kwamanzi kukhwalithi kabhiya usebenzisa ibhande le-deionization.
8. Ukwakhiwa kwendlu yokuphekela kukuvumela ukuthi uqale ukuhlanganisa iqoqo lesibili phakathi nesigaba sokugcina seqoqo lokuqala - kusheshisa inqubo yokupheka kabili.
9. Ukubekwa kwe-agitator yenjini ephansi ngaphansi kwangaphansi kwendlu yokuphuza kuvimbela ukuconsa kwamafutha endlini yokuphekela.
10. Ukufinyelela okulula kuzo zonke izilawuli namaphiko.
11. Ingilazi eyingqayizivele yesandla esisodwa seminyango kuwo womabili amathangi. Ama-manholes wokucindezela ngokweqile kungenzeka angavulwa ngesikhathi sokukhiqizwa kwe-wort, ngenkathi ukucindezelwa okuncane endlini yokuphuza kusheshisa inqubo yokuphuza.
12. Ubukhulu beziqukathi ezibaliwe ngqo ukunciphisa i-oxidation ye-wort.
13. Ukukhishwa okuzenzakalelayo kwezinhlamvu zemfucuza.
14. Ingxenye esusekayo yesisefo enezimbobo ze-trapezoidal ivumela ukuhanjiswa okuhle kwe-wort. Umthwalo omkhulu wesisefo
15. Ithuba lokukhiqiza ubhiya ovela kubhali webhali nemala kakolweni. Indlu yokuphekela ivumela futhi ukukhiqiza ubhiya kusuka kokukhishwa kwemithombo noma ukugxilwa kwe-wort.

Izinketho nezakhiwo

Izinto ezimbili zokusetshenziswa zokukhiqizwa kwebhiya wort:

• Izinto zokusetshenziswa zakudala : Imithombo + yamanzi + imvubelo yamanzi okuphuza + imvubelo + (ngokukhetha ezinye izithako)
• Ubhiya ugxila : Ukukhishwa kwe-Malt + hops + amanzi okuphuza + imvubelo kabhiya + (ngokukhetha ezinye izithako)

Amandla amane okukhiqiza endawo yokuphekela:

• 295 amalitha kabhiya wort ngosuku - Iqoqo elilodwa kungakapheli amahora ayi-12 - imithombo yezinto zokusetshenziswa imithombo ekhishwa imithombo noma imithombo, amahops, amanzi okuphuza nemvubelo kabhiya
• 590 amalitha kabhiya wort ngosuku - amaqoqo amabili kungakapheli amahora angama-24 - izinto zokusetshenziswa zomthombo ziyimithombo noma imithombo ekhishwe, uhobhane, amanzi okuphuza nemvubelo kabhiya
• 885 amalitha kabhiya wort ngosuku - amaqoqo amathathu kungakapheli amahora angama-24 - izinto zokusetshenziswa zomthombo ukukhishwa kwemithombo, amahops, amanzi okuphuza nemvubelo kabhiya
• 1180 amalitha kabhiya wort ngosuku - amaqoqo amane kungakapheli amahora angama-24 - izinto zokusetshenziswa zomthombo ukukhishwa kwemithombo, amahops, amanzi okuphuza nemvubelo kabhiya

Imiklamo emibili etholakalayo :

• I-SD - Idizayini yensimbi engagqwali - yonke imikhumbi yenziwe ngokuphelele ngensimbi engagqwali i-AISI 304
• I-CD - Idizayini yethusi - zonke izingxenye eziyinhloko zenziwe ngensimbi engagqwali i-AISI 304, kuphela i-sheath yangaphandle nezigqoko zeziqukathi ezenziwe ngethusi.

Izinhlelo ezimbili zokushisa ezitholakalayo:

• EH - Ukushisisa ngogesi - ukushisa kwe-kettel kwenziwa yizici zokushisa kagesi ngaphandle kokusebenzisa uketshezi lokudlulisa ukushisa
• SH – Ukushisisa isitimu - ukushisisa kweketela kwenziwa ngesitimu esishisayo esikhiqizwa yi i-steam-generator. Ukushisa ngesitimu esishisayo kusheshisa kakhulu inqubo yokubilisa futhi kungcono ku-wort eshisayo (ayikho i-caramelization ye-malt). Lolu hlelo ludinga uxhumo lwendlu yokufulela utshwala kugesi, igesi noma i-pellet steam-generator engafakiwe ku-brewhouse (bona izesekeli ozikhethela).

Amasistimu okulawula amabili atholakalayo :

• MC – Ukulawula mathupha - – i-brewhouse isetshenziswa mathupha ngokusekelwa kohlelo lwekhompyutha oluqondisa umsebenzisi isinyathelo ngesinyathelo ngenqubo yokukhiqiza. Ukushisa kwe-brewhouse, isivinini se-stirrer, ukugijima kwepompo kulawulwa kusuka kuphaneli yokulawula ephakathi.
• I-AC – Ukulawula okuzenzakalelayo - Isikhungo sokuphuza utshwala esilawulwa ngokuzenzakalelayo esisekelwa ikhompuyutha yezimboni elawula ngokuzenzakalelayo ukukhiqizwa kwe-wort futhi edinga ukuxhumana komsebenzisi okuncane. Izici ezifana nokushisisa i-brewhouse, isivinini se-stirrer, amaphampu agijimayo, ama-valve nama-control valve alawulwa ngekhompyutha futhi alungiselwe iphaneli yokulawula emaphakathi enesikrini esithintwayo.

Kungani ukhetha uhlelo lwe-AC lokulawula ukuphuza? Izizathu eziyinhloko yilezi:

• Ukuqedwa kwamaphutha wabantu - umshini ngokunembile nangesikhathi wenza imisebenzi edingekayo
• Izindleko ezongelwa umnikazi - kunesisebenzi esisodwa kuphela esidingekayo ekuphatheni ubhiya
• Nciphisa inani lezimo zephutha endaweni yokuphisa utshwala - konke kusalawulwa
• Ukuqapha nokubhalisa kwenqubo yokukhiqiza kwimemori yekhompyutha
• Ukuncishiswa kwezidingo ukunakwa kwe-opharetha njalo - ukusabela kokuqala komshini
• Izinga elizinzile likabhiya - Izinqubo ezijwayelekile zokukhiqiza zihlala zigcinwa
• Izindlela zokupheka eziyisithupha ezihlelwe ngaphambilini - ukukhiqizwa kwezinhlobo zobhiya ezaziwa kakhulu: ama-Pils, i-Lager, amaBlack, i-Weissenbeer, i-Ale, i-Special
• Imodi yokwenza ngesandla - ukukhiqizwa kwazo zonke ezinye izinhlobo zebhiya
• Imodi ekhethekile yokukhucululwa kwendle - wokuhlanza okuzenzakalelayo, ukuhlanza indle nokuvala inzalo yendawo yokuphekela, amapayipi e-wort, izingalo zempi nezinye izinto zokuphuza utshwala

Isincomo :

Sincoma kakhulu ukukhetha i- uhlelo lokulawula indlu yokuphuzela utshwala oluzenzakalelayo kulolu hlobo lwe-brewhouse kanye ne isistimu yokulawula okuzenzakalelayo yenqubo yokuvuthwa kwemidiya nokuvutshelwa kwe-& !

The i-computer brewhouse automatic control system njalo iqinisekisa isikhathi esifanele sokusebenza kokuphisa ngaphandle kwama-wort batches awonakele.

The ukuqhubeka okuzenzakalelayoisistimu ye-rol yenqubo yemidiya nokuvutshelwa kwe-& ivumela ukuqapha okuzenzakalelayo nokulawula izingxenye ezibaluleke kakhulu zokuvutshelwa kukabhiya kanye nenqubo yokuvuthwa (kusuka ku-1 kuya ku-30 ​​amathangi max) nokusebenza nabezindaba.

Ibukeka kanjani iphaneli yokulawula okuzenzakalelayo? Lena imenyu enkulu. Khetha owodwa ezinhlotsheni zikabhiya ezimbalwa noma imisebenzi bese uchofoza bese uya.

Imisebenzi ekhethekile:

• Umsebenzi we-CIP - imodi ekhethekile iqinisekisa ukuhlanzwa, ukuhlanzwa kanye nokuvalwa inzalo yendawo yokuphekela, amapayipi we-wort futhi ngokuzithandela namanye amadivayisi e-brewery

Ukucaciswa kobuchwepheshe

I-Mash tun - igedlela

• Amandla angasetshenziswayo 452 l
• Ubukhulu Ø 800 mm, ubude 850 mm
• Indawo engaphansi yomusi 1.05 m2
• Indawo yokubhaka umusi 0.38 m2
• I-Steam valve ASCOjucomatik DN 20
• Ukukhishwa kwe-Steam condensate DN 20
• I-agitator yezingalo ezine enamandla okukhipha u-gearbox 86 Nm, amandla wokufaka u-0.25 kW
• Ukukhanyisa 12V 35W
• I-1x shawa ejikelezayo yenhlanzeko DN 25
• I-Steamer DN 100, i-3x yedivayisi yokufafaza
• Izinto zokuvala umoya 50 mm ukotini oplastikhi,
• i-jacket yangaphandle yethusi 1 mm
• Ikhava ephezulu yethusi + i-steamer kulingisa i-DN 150 (kuphela ngenguqulo ye-CD design)
• Kukalwa induku ngesitifiketi se-ČMI-cz / inkomba 71/316 / EEC

I-Lauter tun - ithange lokuhlunga

• Amandla angasetshenziswayo 251 l
• Ubukhulu Ø 800 mm, ubude 520 mm
• Izingxenye ezisezansi zokuhlunga ezinamaphesenti ayi-6%
• Imibhobho yokuhlanza ngaphansi kocingo 3 pc
• Izingalo ezihlukumezayo 2, izindwani eziyi-8
• I-Gearbox 100 Nm, amandla okufaka angu-550W
• Ukukhanyisa 12V 35W
• Isibonisi sokushisa kwemishini 0-120ºC insimbi engagqwali
• 1x Ishawa ephendukayo yeSanitary RTS 25
• Izindlela ezintathu zokubeka i-valve enengilazi yokubona i-DN 50
• Izinhlamvu zeBrewer zikhipha ama-286 * 240
• Izinsiza zokukhipha okusanhlamvu okuzenzakalelayo
• Izinto zokuvala umoya 50 mm ukotini oplastikhi,
• i-jacket yangaphandle yethusi 1 mm
• Ikhava ephezulu yethusi + i-steamer kulingisa i-DN 150 (kuphela ngenguqulo ye-CD design)

I-Whirlpool tun - ithangi le-swirl

• Amandla angasetshenziswayo 352 l
• Ubukhulu Ø 800 mm, ubude 700 mm
• Umgodi wenhlanzeko 285 * 245 mm
• 1x Ishawa ephendukayo yeSanitary RTS 25
• Umbhobho we-Tangential DN 20
• Isibonisi sezinga DN 20
• I-valve yokubilisa 2x DN 25
• Izinto zokuvala umoya 50 mm ukotini oplastikhi,
• Ijakhethi yangaphandle yethusi engu-1 mm (kuphela inguqulo yedizayini ye-CD)

Ukudonsa, izikhali

• Ulayini oyinhloko i-DN 40, i-5x flap valve DN 40
• Khipha umugqa i-DN 40, i-3x flap valve DN 40
• Umugqa wenhlanzeko DN 25, 4x valve DN 25
• Ukuphakelwa kwamanzi nolayini abengeziwe i-DN 25, i-5x valve DN 25
• Isihlungi sebhiya 1000l / h / DN 80
• Impompo yemashing / ukuvutshelwa DWO 150 Ebara
  • Amandla okokufaka 640W
  • H max. 2,2 ibha
  • ipompo elawulwa yisiguquli semvamisa i-Fronic 0.75 kW

Ukufakwa kagesi

• Iswishi eyinhloko engu-3x25A enenkinobho yokumisa emaphakathi
• Isiqalo sezimoto 3x 2.5-4A
• Isiguquli semvamisa esingu-1x i-Fronic mini 1.5 kW
• Isiguquli semvamisa esingu-2x i-Fronic mini 0.75 kW
• Isilawuli sokushisa kwedijithali se-mash kettle Dixel XR20D
• Isilawuli sedijithali sokushisa okukhipha ubhiya i-Dixel XR20D
• Isihlukanisi sesekethe 6A 230V
• Isihlukanisi sesekethe 10A 230V
• Isihlukanisi sesekethe 4A 230V
• I-switchboard ye-Plastic DIN, amamojula angama-36
• wiring
  • 5x 1,5 18 m
  • 5x 2.5 10 m
  • 3x 1 48 m

Ubukhulu nesisindo

• Isisindo 350 kg
• Usayizi oyisisekelo ukuphakama okungama-1 700 mm
• Ububanzi 2 900 mm
• Ukujula okungu-1 500 mm

Le mishini ebilayo ifakwe ngohlaka oluqinile olwenziwe nge-1.4301, 8 pc izisekelo eziguquguqukayo ezifakwe engxenyeni engezansi.

Ukuxhumana:

• Ukukhishwa kwe-wort DN 25
• Ukuphakelwa kwamanzi abandayo DN 25
• Ukuhanjiswa kwamanzi ashisayo DN 25
• Khipha umugqa DN 40
• I-Electro 5x 2,5 5000 W

Izinsiza:

• Geza umcengezi ngomhlangano wompompi ohlanganisiwe
• Idivayisi yokupholisa amasampula
• Imitha yokugeleza i-DN 25 yokuphakelwa kwamanzi
• Isihlungi samanzi
• Umhlangano ompompi bamanzi ohlanganisiwe obonisa okushisa kwedijithali
• Izinyathelo zokuhlinzeka ibhuloho 750 * 730 * 585 mm

Ezokuthutha

Le mishini ivame ukuthunyelwa esimweni esihlangene ngaphandle kwezembozo zethusi, isitimu sokuncipha kwesitimu, izinyathelo zebhuloho lensiza kanye nebhodi lokushintsha kagesi.

Izesekeli zokuzithandela

• I-ACS - Uhlelo lokulawula oluzenzakalelayo – inqubo yokuphisa okuzenzakalelayo yewort ilawula ngokugcwele ngekhompyutha
• I-STG - Ijeneretha ye-Steam - iyadingeka kuphela enguqulweni enesistimu yokushisisa ye-SH
• I-WCS - Isistimu yokupholisa ye-Wort - okokusebenza kokupholisa i-hot wort elawulwayo kumazinga okushisa okuvutshelwa (7°C noma 25°C kuye ngohlobo lukabhiya)
• I-MMG – Isigayo seMalt - Imishini yokugaya i-malt - edingekayo kuphela ekukhiqizeni i-wort kusuka ku-malt (akudingekile ukukhiqizwa kwe-wort kusuka ku-malt extract)
• I-LEA - Imishini yaselabhorethri kanye nezinsiza - ama-saccharimeter, ama-alcoholmeters, isilinda esineziqu, induku yokhuni yokulinganisa izinga lezandla
• HWT – Ithangi lamanzi okushisa - isitsha esivalekile sokugcina amanzi okushisa athengwe ohlelweni lokupholisa wort. Kudingekile ukuba kube namanzi ashisayo atholakalayo kwezinye izingxenye zomjikelezo wokubilisa ku-brewhouse.
• ITWT – Ithangi lamanzi afakwe eqhweni - isitsha esivalekile sokupholisa, ukugcinwa kanye nokumpompa amanzi eqhwa okudingekayo ekupholiseni kwe-wort. La manzi eqhwa aselashwayo ashiswa ngenqubo yokupholisa izigaxa bese kuba ngamanzi ashisayo agcinwe ku-HWT. Uma engekho amanzi okuphuza anamakhemikhali aceliwe, kuyadingeka ukuthi kusetshenziswe izinto ezithile zokugeza amanzi - i-WTS. Itholakalela izindawo zokuphisa utshwala ezinohlelo lokupholisa lwe-wort olusezingeni elilodwa - siyincoma ezindlini zokuphuza utshwala ezinamandla okukhiqiza angaphezu kwamalitha ayi-1000 e-wort ngotshwala olulodwa esikhundleni se-ICWT.
• ICWT – Ithangi lamanzi okupholisa iqhwa - isitsha esivalekile sokupholisa, ukugcinwa kanye nokumpompa amanzi eqhwa okudingekayo ekupholiseni kwe-wort. Lawa manzi eqhwa aselashwayo ashiswa ngenqubo yokupholisa wort bese ebuyela ohlelweni lokupholisa. Itholakalela izindawo zokuphisa utshwala ezinesistimu yokupholisa ye-wort enamazinga amabili - siyayincoma ezindaweni zokuphuza utshwala ezinamandla okukhiqiza amalitha angu-1000 we-wort ngotshwala olulodwa esikhundleni se-ITWT.
• I-WTS - Izinhlelo zokwelashwa kwamanzi – izinto zokugeza amanzi abandayo ezingacelanga ukwakheka kwamakhemikhali okutholakalayo ukuze kwenziwe ubhiya wohlobo olukhethiwe. Kudingeka ukuhlaziywa kwamakhemikhali ukuze kuhlolwe ukwakheka kwamakhemikhali amanzi afanelekile.

Izinsizakalo ongazikhethela

Izinsizakalo zokuqeqesha ze-BTS - Brewer ukuqala kwe-microbrewery entsha kanye nama-microbreweries asevele esebenza - zonke izifundo zifundiswa umshini wokuphuza utshwala waseCzech oqinisekisiwe eCzechia noma ezweni lekhasimende.