I-BHAC-6 : Uhlelo Lokulawula Okuzenzakalelayo lwezindlu zokuphuzela utshwala i-Oppidum 1000L-6000L

Isistimu yokulawula okuzenzakalelayo yemishini yokukhiqiza i-wort ye-OPIDUM

I-BHAC-6 iyisistimu yokulawula okuzenzakalelayo yemishini yokulungiswa kwe-wort ye-OPPIDUM ngokusekelwa kwekhompiyutha kanye nemisebenzi eminingi elawulwa ngokuzenzekelayo - ngokusho kohlelo olucacisiwe oluvela kuphaneli yokulawula ephakathi.

Lolu hlelo lokulawula lusebenzisana nemishini ye-OPIDUM enevolumu yokukhiqiza esebenzisekayo ukusuka ku-1000 kuya ku-6000 wamalitha we-wort ngeqeqebana elilodwa.

 

Uhlelo lwe-BHAC3 lokulawula okuzenzakalelayo lwe-brewery lubandakanya:

1. Inqubo eshisayo elawulwa ngokuzenzakalela yokuphuza - ukuphathwa okuzenzakalelayo ngokuphelele kwazo zonke izinqubo zokukhiqizwa kwesibalo
2. Uhlelo oluzenzakalelayo lokulawulwa kwesikhathi kwamazinga okushisa ngenqubo yokuvutshelwa nokuvuthwa
3. Uhlelo oluzenzakalelayo lokulawulwa kwemidiya

 

Uhlelo lokulawula lungasebenza ngezindlela ezimbili:

1. Ukulawulwa kwezandla ngokugcwele
2. Ukulawulwa okuzenzakalelayo

U-opharetha angashintsha ngokukhululekile phakathi kwalezi zindlela ezimbili.

 

Ukulawulwa kokusebenza nezinqubo lapho kukhethwa uhlelo oluzenzakalelayo lokulawula :

Izinqubo ezizenzakalelayo	Izinqubo ezenziwa ngesandla
Ukugcwalisa ithange lokugaya kanye nethangi lokuhlunga ngamanzi	Ukugaya imalt
Imijikelezo yokushisa	Ukufakwa kwe-Malt
Kuphunyuzwe ukukhishwa kwe-saccharization
Ukuhlanganisa
Ukuhlunga
I-Hops brewing + i-hops dosing (i-hop granulat kufanele ibe isilungile kumthamo we-hops ngaphambi kwenqubo)
Ukuxubha i-wort
Ukupholisa ama-Wort nokupholisa umoya
Ukulahla izinsalela zemalt ethangini lokuhlunga
Ukugeza kanye nokukhucululwa kwendle kwendlu yokuphuzela utshwala

 

Iphaneli yokulawula :

Ibukeka kanjani iphaneli yokulawula okuzenzakalelayo? Lena imenyu enkulu. Khetha owodwa ezinhlotsheni ezimbalwa zikabhiya noma eminye imisebenzi, gcwalisa izitaki ngazo zonke izinto ezingavuthiwe ezidingekayo, bese uchofoza bese uvumela ikhompuyutha ukuthi ikhiqize ubhiya wakho :

 

 

Imisebenzi ekhethekile:

• Umsebenzi we-CIP - imodi ekhethekile iqinisekisa ukuhlanzwa, ukuhlanzwa kanye nokuvalwa inzalo yendawo yokuphekela, amapayipi we-wort futhi ngokuzithandela namanye amadivayisi e-brewery

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Kungani kutholakala kuphela uhlelo lokulawula oluzenzakalelayo lwalo mshini wokuphisa wort?

Umshini we-OPIDUM ukhiqiza amaqoqo amaningana e-wort ngesikhathi esisodwa. Lokhu kufuna kakhulu ukunakwa, ukugxilisa ingqondo nesivinini somsebenzi wokuphisa utshwala kanye nokuqapha okusheshayo nangesikhathi esisodwa kanye nokuhlolwa kwedatha eshintsha ngokushesha evela kuzinzwa eziningi . Uhlelo oluyinkimbinkimbi kuphela olunekhompiyutha kanye nezinzwa eziningi ze-elekthronikhi zohlelo lokulawula okuzenzakalelayo olukwazi ukunikeza isikhathi esifanele sazo zonke izigaba zokuphisa, amazinga okushisa afanele ngesikhathi esifanele, ijubane elifanele lamaphampu namamotho, ngaphandle kokulimala kwe-wort, konke. kulawulwa ngokuqhubekayo phakathi nezinqubo zokukhiqiza ezifika kweziyisithupha ezisebenza ngokufanayo.

 

Kukhona nezinye izizathu ezinhle zokuthi kungani usebenzise isistimu yokulawula okuzenzakalelayo :

• Ukuqedwa kwamaphutha wabantu - umshini ngokunembile nangesikhathi wenza imisebenzi edingekayo
• Izindleko ezongelwa umnikazi - kunesisebenzi esisodwa kuphela esidingekayo ekuphatheni ubhiya
• Ukunciphisa inani lezimo zamaphutha endaweni yokuphisa utshwala – yonke into isalawulwa yikhompyutha
• Ukuqapha nokubhalisa- zonke izimo nokusebenza kwenqubo yokukhiqiza i-wort kugcinwa kumemori yekhompyutha
• Ukuncishiswa kwezidingo - lolu hlelo aludingi ukunakwa ngokwedlulele kosebenza ngabantu - Kuhlala kuqinisekiswa ukusabela kusenesikhathi komshini
• Izinga elizinzile likabhiya - izinqubo zokukhiqiza ezijwayelekile zihlale zibhekwa ukuze kuqinisekiswe njalo izinga elifanayo eliphezulu elingenzeka likabhiya
• Izindlela zokupheka eziyisithupha ezihlelwe ngaphambilini - ukukhiqizwa kwezinhlobo zobhiya ezaziwa kakhulu: ama-Pils, i-Lager, amaBlack, i-Weissenbeer, i-Ale, i-Special
• Imodi yokwenza ngesandla - ukukhiqizwa kwazo zonke ezinye izinhlobo ezahlukene zikabhiya uhlelo oluhlelwe ngaphambilini alwazi
• Imodi ekhethekile yokukhucululwa kwendle - ukuhlanzwa okuzenzakalelayo, ukuhlanza nokuvala inzalo yawo wonke amathangi, amapayipi, izikhali nezinye izinto zokuphisa utshwala

 

 

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Ukucaciswa kobuchwepheshe kanye nemisebenzi

 

Iyunithi yokulawula yathuthukiswa kungxenyekazi ye-PC ngohlelo lokusebenza kanye nohlelo lokulawula.

Ngenani le-automatization yemishini yokubilisa iqukethe umhlangano ophelele we-hardware ohlanganisa ama-actuator we-pneumatic kanye nezakhi zokufaka zemishini yokubilisa. I-automatization futhi iqukethe isistimu yokusebenza okubandakanya ilayisense nesofthiwe yokukhiqiza okuzenzakalelayo kwe-wort usebenzisa lo mshini.

Isofthiwe yenza kube lula ukushintsha izindlela zokupheka zokuphisa izinhlobo eziningi zikabhiya ngokuqondile ngephaneli yokulawula noma ngokuyifaka ngembobo ye-USB. I-Software kanye nemishini yokubilisa kokubili kuklanyelwe ukuphisa wonke ubhiya owaziwayo emhlabeni ngendlela ye-decoction noma ngendlela yokumnika futhi. Futhi ngendlela ye-decoction, kungenzeka ukwenza umjikelezo owodwa noma emibili yokuhlanganisa.

Ukulandelana kwezinqubo njengezikhathi, isivinini samaphampu, isikhathi sazo zonke izigaba, ukukala izinga lokushisa nokulawula njll.

Ivolumu ngayinye yokugcwaliswa kabusha kwamanzi noma amavolumu okuchichima, amazinga okushisa kanye nezinga lokugeleza kwemidiya ngayinye angakwazi u-opharetha ukuzibekela yena ngemva kokufaka igama-mfihlo lomsebenzisi ezingeni lesithathu.

Ukulawula okuzenzakalelayo komshini wokukhiqiza i-wort ngokulawula iningi lezinyathelo nokusebenza ngekhompyutha - ngokohlelo olucacisiwe oluvela kuphaneli yokulawula emaphakathi ( isikrini sokuthinta ). Umsebenzisi ongumuntu ukhetha iresiphi futhi aqale uhlelo olulawula zonke izinqubo zokukhiqiza. Umsebenzisi uhlola ukuqhubeka kwazo zonke izinqubo futhi enze izivivinyo zaselabhorethri , axazulule izimo ezingajwayelekile futhi aqinisekise ukulungiswa kwezinto ezingavuthiwe zenqubo yokukhiqiza i-wort.

 

Ukusebenza okwenziwa ngesandla ngaphambi kokuqala kokuphuza:

• Ukulungiswa kwe-malt kusetshenziswa umshini wokugaya (i-malt grist egayiwe)
• Ukuxuba i-malt - ukufafaza i-malt grist emanzini afudumele (izinqubo zokuhlanganisa)

 

Ukusebenza okuzenzakalelayo:

• Ukushisisa amathangi nesikhathi (ama-gradients okushisa anembile kanye nokulawula isikhathi zonke izigaba ngokuya ngeresiphi ekhethiwe)
• I-decoction noma inqubo yokuphuza ukumnika okuhlanganisa nokulawulwa kwawo wonke amaphampu
• Ukuhlunga i-wort (inqubo ye-Lautering wort)
• Ukubiliswa kwe-wort nge-hops + dosing of hops (ukwengeza ngokuzenzakalelayo ama-hops ku-wort ngesikhathi sokubilisa)
• I-Whirpooling (ukuhlukaniswa kwe-wort kuma-hops usebenzisa ukujikeleza kwe-centrifugal)
• Ukupholisa ubhiya osemusha kanye nokugcwala kwe-wort emoyeni
• Ukukhipha i-malt kusuka ethangini lokuhlunga
• Ukuhlanzeka kwawo wonke amapayipi (inqubo ye-CIP)

Uhlelo lokulawula lusebenza ngolimi lwesiCzech, isiRashiya nesiNgisi. Singakwazi ukwenza ngokwezifiso uhlelo nakwezinye izilimi.

 

 

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I-Hardware nencazelo yesoftware

 

Inqubo yokuphisa ubhiya ngokuzenzakalelayo yakhiwe ngokwezifiso ukuze ihambisane ncamashi nezidingo zohlobo oluthile lwempahla yokubilisa kanye nezidingo zomsebenzisi.

 

Okuzenzakalelayo kufaka phakathi izinto ezilandelayo:

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1^st Hardware

• • Ama-valve womoya kanye nama-flap kuhlanganise nama-actuator
  • I-Flowmeter enokukhishwa kwedijithali
  • Uhlelo lokulawula lwe-PLC
  • Iphaneli yokuthinta yokulawula u-opharetha
  • ukufakwa nokuxhumeka kwezingxenye ezizenzakalelayo.

 

 

 

 

 

 

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2^nd Software

• Uhlelo lokusebenza lwangempela
• Ukusekela ukusetha ubude bangokwezifiso nokulandelana komsebenzi
• Amaresiphi ahlelwe ngaphambilini ezinhlobo ezimbalwa zikabhiya

10° light beer (Ubhiya we-Czech lager)

11° dark beer (Ubhiya we-Czech lager)

12° light beer (I-lager yesi-Czech yomdabu i-Pilsen)

13° weissenbeer (Ubhiya owenziwe nge-wheat malt)

14° special beer (Ubhiya obunamandla)

 

 

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Incazelo yezingxenyekazi zekhompuyutha :

 

Uhlelo lokulawula okuzenzekelayo

– 1pc PLC Tecomat Foxtrot CP 10006 13x AI/DI, 10x RO, 2x AO, 2x SSR, SD/MMC slot, Ethernet, WebServer

– 1pc IB 1301 12x DI 24V DC (4 x DI High Speed)

- 5pc IR 1401 12x DO 24V DC (okuphumayo kwe-transistor 0,5A)

 

 

Uhlelo lokubonisa nokuxhumana lokuzenzakalela

 

– 3 pc ukubonisa ukusebenza panel I-Weintek CMT-IV5

• ukulungiswa kwesikrini 1024×768
• isikrini esiyi-diagonal 9,7“ capacit TFT
• ukukhanya 350 cd/m²
• 500:1 isilinganiso sokuqhathanisa
• ukusekelwa kokuthinta okuningi
• 1 Ghz RISC Cortex A9 processor
• 512 MB Flash, 1GB RAM
• Imbobo yokuxhumana ye-Ethernet
• Ukunikezwa kwamandla ka-24 VDC
• I-Degree yokuvikelwa i-IP65
• ubukhulu bangaphandle 257,2×199,7×32,7mm (LxWxH)
• isisindo 760g
• izinga lokushisa lokusebenza 0 ~ +50°C

 

- 1 pc iseva ye-vizualization I-Weintek SMT – SVR

• Iprosesa ye-ARTEX A8 RISC
• 256 MB inkumbulo flash, 256 MB RAM
• okokufaka/okuphumayo – USB2.0- Imbobo ye-serial- ikhadi le-SD- Ethernet
• Ukunikezwa kwamandla ka-24 VDC
• I-Degree yokuvikelwa i-IP65
• Ubukhulu bangaphandle 130x115x24mm (LxWxH)
• Isisindo 180g
• Izinga lokushisa elisebenzayo -20 ~ +55°C

 

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Ama-valve we-pneumatic

– usayizi wesikulufa

• I-G 1/2“ (DN15)
• I-G3/4“ (DN20)
• I-G 1 1/4“ (DN32)

- PTFE uphawu

- izinga lokushisa lokusebenza -30 ~ +180°C

– imiz. kanye max. ingcindezi 0 ~ 16 ibha

– imiz. kanye max. ingcindezi yokusebenza 6 ~ 8 bar

- isisindo nobukhulu kuyahlukahluka kuye ngokuthi hlobo luni lwe-valve/i-flap

- impahla - umzimba - insimbi engagqwali no. 1.4408

- i-pneumatic actuator - umzimba we-aluminium

- 14 ama-pcs ama-valve womoya

 

Ama-flaps we-pneumatic

- usayizi we-screw-thread 2“ - ukukhanya kuphephela i-DN50

- ukuvala i-VMQ - I-Silicon

– ubuningi. izinga lokushisa lokusebenza 100 ° C

- ukukhucululwa kwemfucuza okukhulu. izinga lokushisa 130°C

– ingcindezi yokusebenza max. 10 ibha

- I-valve ne-actuator zenziwe ngensimbi engagqwali 1.4301

- 24 ama-pcs we-pneumatic flaps

 

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Ama-valve e-electromagnetic

 

Water

- usayizi we-screw-thread - G 1/2" (DN15)

– G 3/4“ (DN20)

– ubuningi. ingcindezi 16 bar

- izinga lokushisa lendawo -20 ~ +65°C

– izinga lokushisa eliphakathi nendawo -20 ~ +120

- impahla: insimbi engagqwali AISI304

 

I-Steam

- usayizi we-screw-thread G 1/2" (DN15)

– ubuningi. ingcindezi 25 bar

- izinga lokushisa lendawo -20 ~ +65°C

– izinga lokushisa eliphakathi kuka +5 ~ +185°C

- impahla: insimbi engagqwali AISI304

 

E-Oppidum Brewhouses kukhona ama-pcs angu-16 amanzi kanye nama-valve e-electromagnetic emusi

Ukufakwa kukagesi kwenziwa ngokuya nge-ČSN EN 60204-1 ejwayelekile, izinga lokuvikela IP 65

 

 

Isoftware kanye nencazelo yamamodi ohlelo atholakalayo

 

Imisebenzi etholakalayo

- Uhlelo lwe-PLC luhlukaniswe lwaba yizinqubo

- Izinqubo zokulinganisa yilezi: - ukukalwa kwezinga lokushisa - ukubala kwedatha kusuka kuma-flowmeters ( ukungeniswa , umfutho)

- Enye inqubo inesibopho ngesisekelo sedatha etholwe kuphaneli ye-opharetha ukuze iqhube izinqubo ezihlukene ngokuya ngeresiphi ekhethiwe

– Ukumnika

- Indlela yomjikelezo owodwa wokubilisa we-malt mash ngeqoqo ngalinye

– Indlela yemijikelezo emibili yokubilisa ye-malt batch ngayinye

- Ezinye izinqubo ezingenzeka kanye nezindlela zokuphisa

– Ukushintshwa kwamapayipi, amaphampu namathangi ngemuva

– Ukuthuthwa kwendle kuzo zonke izingxenye ezibalulekile zomshini

 

Amamodi okufinyelela

– Ukuze vizualization kusetshenziswa iphaneli opharetha nge touch panel

- Umsebenzisi uyakwazi ukusebenza ngezindlela ezine ezitholakalayo ezinamalungelo ahlukene okufinyelela.

 

Imodi yomsebenzisi

- Kuvunyelwe kuphela ukuqapha ukuqhubeka kwenqubo yokuphisa

 

Nweba imodi yomsebenzisi

- Imodi yomsebenzisi + ithuba lokushintsha ama-valve, ama-motor, amaphampu nokumisa inqubo ezenzakalelayo

 

Imodi yomqondisi

- Ukwandisa amalungelo abasebenzisi + ithuba lokuqala ukuphisa okuzenzakalelayo kanye nokushintsha imingcele yezinqubo

 

Imodi yokuhlela

- Ukusetha okugcwele kwawo wonke amapharamitha wohlelo nama-constants

 

Imodi yokulawula mathupha

- Iphaneli ye-opharetha isetshenziselwa ukulawula okude kwama-valve, ama-dampers, ama-mixers namaphampu

 

Imodi yokulawula ezenzakalelayo

- Amathuba okusetha imingcele yezindlela zokupheka zabantu ngabanye kanye nokuqala inqubo ezenzakalelayo

- Iphaneli ye-Operator ibonisa igama likabhiya, uhlobo lokupheka, ukuqapha isinyathelo sangempela noma nge-countdown timer, noma ngamalitha okudonsa noma ngezinga lokushisa elifinyelelwe.

- Kuphaneli izimo zamanje zazo zonke izakhi ezibalulekile esinyathelweni ngasinye ziboniswa - ama-valve, ama-motor, amaphampu, izinzwa

- Inqubo ingenzeka ukumisa noma ukuphazamisa ngaso sonke isikhathi ngu-opharetha ongumuntu

 

Ukunwetshwa kwamathuba

- Ukwenziwa ngokwezifiso kwazo zonke izisetshenziswa zehadiwe nesoftware ngokuya ngezicelo zomthengi ngamunye kanye nobuchwepheshe obukhona