inkcazelo
Inkqubo ye-CIP ezenzekelayo yokucoca, ukucoceka kweekegi zensimbi ezingenasici kunye nokuzaliswa kweziselo zekhabhoni kwiibhokisi.
… kunye neetanki ezimbini zokugcina izisombululo ezimbini ezahlukeneyo zokucoca
... kunye nokujikeleza kwe-keg phakathi kokucoca kunye nomjikelo wokuzalisa
I-KCA-25D ngumatshini wemisebenzi emininzi ebandakanya isixhobo sokuhlanjwa ngokuzenzekelayo kweekhonkco zentsimbi engenasici kunye nokuzaliswa okuzenzekelayo kwe-isobaric yeziselo ezinjengebhiya, ilamonade, iwayini okanye i-cider kwii-kegs. Izixhobo zenzelwe ukuzalisa nokucoca ii-kegs ngebhiya, i-cider, iwayini kunye nezinye iziselo, kusetyenziswa iivalves ezisebenza ngolawulo lwekhompyuter kunye nempompo. Xa kuthelekiswa nomatshini we-KCA-25 umatshini we-KCA-25D uquka amatanki amabini kunye neepompo ezimbini zokucoca iikegi usebenzisa i-alcalic kunye ne-acid sanitizing solutions.
Umthamo wokusebenza:
- ukuya kuthi ga kwiikhompyuter ezili-8 zeebhegi ngeyure: konke ukucoca, ukuhambisa umjikelo kunye nomjikelo wokugcwaliswa
- ukuya kuthi ga kwiikhompyuter ezingama-25 zeebhegi ngeyure: Ukuhlanjululwa kuphela kunye nemijikelezo yokucoceka ngaphandle kokugcwaliswa
Umthamo wokwenene womatshini uxhomekeke kwindlela ezimdaka ngayo iikegi kunye nexesha elide esele zisetyenzisiwe. Kwiingxowa ezingcolileyo ezingaphezulu, kuyimfuneko ukubeka ixesha elide kwimijikelezo yokuhlamba umntu kwaye oku kunciphisa umthamo kwinani leebhokisi ngeyure. Ukuba isiselo siphuphuma ngakumbi, ixesha elifunekayo lokuzalisa ii-kegs nalo liyanda (kule meko, sincoma ukunciphisa ukushisa kwesiselo kwitanki yomthombo).
Lo matshini yenzelwe ukucoca nokuzalisa kegs umthamo ukusuka kwiilitha ezili-15 ukuya kwezingama-50.
Ukusebenza kuku:
- Imijikelo emibini Umjikelo wokucoca i-& umjikelo wezococeko: ukusebenza okuphezulu kweekhi ezingama-25 ngeyure (ngomthamo weelitha ezingama-50).
- Imijikelo emithathu Umjikelo wokucoca i-& umjikelo wezococeko i-& umjikelo wokugcwaliswa: ukusebenza okuphezulu kwe-8 kegs ngeyure (ngomthamo weelitha ezingama-50).
Isixhobo silawulwa yi-PLC - kunokwenzeka ukuba umntu atshintshe ixesha lomjikelo ngamnye. Ukufakwa kwee-kegs kusenziwa ngesandla, ukususa ii-kegs emva kokugqitywa komjikelo wokuzalisa kusenziwa ngesandla. Ikhompyuter ivula kwaye ivale zonke iivalvu, itshintshe impompo kwaye ilawule ubushushu besisombululo sokucoca ngokuzenzekelayo ngokunjalo. Lo matshini uxhotyiswe ngovimba odibeneyo wesisombululo se-alcalic sanitizing.
Umoya oxinanisiweyo oxinanisiweyo uyafuneka ekugungxuleni isithuba sangaphakathi sekegi, esinokuqulatha amanye amanzi okanye izisombululo zokucoca.
Sincoma ukusebenzisa ijenereyitha eshushu yangaphandle njengezincedisi ezizikhethelayo zokuqinisekisa ukuvala inzala kwangaphakathi kweekegi kunye nococeko olufutshane kunye nomjikelo wococeko.
Izinto eziphathekayo ziyintsimbi engenasici i-AISI 304.
Inkcazelo:
valve |
uhlobo |
inkcazelo |
| 1.1 | Elmg G1/2“ 24V NC | Indawo yokungena amanzi abandayo |
| 1.2 | Elmg G1/2“ 24V NC | Ukungena kwamanzi ashushu |
| 1.3 | Elmg G1/2“ 24V NC | CO2 indawo yokungena |
| 1.4 | Elmg G1/2“ 24V NC | Umoya (icompressor) yokungena |
| 1.5 | Elmg G1/2“ 24V NC | Indawo yokungena kwimveliso (ibhiya) |
| 1.6 | Elmg G1/2“ 24V NC | Isingenisi somphunga (180°C max) |
| 1.7 | Elmg G3/4“ 24V NC | Buyela kwitanki Z1 |
| 1.8 | Elmg G3/4“ 24V NC | Buyela kwitanki Z2 |
| 1.9 | Elmg G3/4“ 24V NC | Ukukhupha kwi-barrel kwi-sewer |
| 1.10 | Elmg G1/2“ 24V NC | Ukukhupha kwi-barrel ukuya kwi-tank ye-foam |
| 1.11 | Elmg G3/4“ 24V NC | Ukufunxa kwitanki Z1 |
| 1.12 | Elmg G3/4“ 24V NC | Ukufunxa kwitanki Z2 |
Inombolo yendawo |
uhlobo |
inkcazelo |
Izixhobo eziqhelekileyo |
||
| T1 | Thermal probe PT100 | Umlinganiselo wobushushu kwitanki Z1 |
| T2 | Thermal probe PT100 | Umlinganiselo wobushushu kwitanki Z2 |
| S1 | Ukufudumeza into 2200W | Ukufudumeza itanki Z1 |
| S2 | Ukufudumeza into 2200W | Ukufudumeza itanki Z2 |
| M1 | Impompo Ebara 70/05 | Impompo engundoqo |
| SP | Ukugula LFV200 | Isivamvo sokuhamba |
Izixhobo ezongezelelweyo (ngentlawulo eyongezelelweyo - kuphela kwimfuno) |
||
| SC | Iprobe yokuqhuba | Umlinganiselo wokuqhuba |
| M2 | Impompo yomthamo 1 | Ukusetyenziswa kogutyulo kwitanki Z1 |
| M3 | Impompo yomthamo 2 | Ukusetyenziswa kogutyulo kwitanki Z2 |
| PV | Umvelisi wenkunkuma | Ijenereyitha yomphunga edibeneyo |
Isixhobo sisebenza kule mijikelo ilandelayo:
- Ukukhupha ibhekile (okuzenzekelayo)
- Ukudakumba kwekegi (okuzenzekelayo)
- Ukugungxula ikegi ngamanzi abandayo (kuyazenzekela)
- Ukugutyula ikegi ngesisombululo sealcalic sanitizing (kuyazenzekela)
- Ukugungxula ikegi ngamanzi ashushu (kuyazenzekela)
- Ukugutyula ikegi ngesisombululo se-asidi yokucoca (okuzenzekelayo)
- Ukugungxula ikegi ngamanzi ashushu (kuyazenzekela)
- Ukucoca umphunga ngaphakathi kwekegi - kufuna umthombo wangaphandle womphunga (ozenzekelayo)
- Ukuzalisa i-keg ngegesi ye-carbon dioxide (okuzenzekelayo)
- Ukujikeleza kwe-keg 180 degrees (ngesandla)
- Ukuzalisa ibhekile ngebhiya (semi-automatic)
Umoya oxinanisiweyo oxinanisiweyo uyafuneka ekugungxuleni isithuba sangaphakathi sekegi, esinokuqulatha amanye amanzi okanye izisombululo zokucoca.
Sincoma ukusebenzisa ijenereyitha eshushu eshushu yangaphandle njengezincedisi ezizikhethelayo zokuqinisekisa ukuba inzala yangaphakathi yeendonga kunye nokucocwa okufutshane kunye nomjikelo wococeko.
Uqhagamshelo lokuqala :
1. SUKUQHAGAMSHELANA UMSHISHINI KUBONELELO WAMANDLA de ube uqhubela phambili ngempumelelo uye kwinqanaba lesi-6. Isifudumezisi esijikelezayo siya kutshiswa phantsi (siya kutshatyalaliswa) ukuba amanyathelo awalandelwanga ngendlela echanekileyo.
Asisibambeli iwaranti xa uthe watshisa ijinda lokufudumeza.
2. Qhagamshela imidiya ngokwenkcazo yesixhobo.
3. Gcwalisa itanki yangasemva ngesisombululo se-sanitizing (i-6% isisombululo se-caustic).
4. Xhuma iyunithi ye-KCA-20D kwinkqubo yokusabalalisa umoya - uxinzelelo oluncinci lwe-4bar.
5. Beka uxinzelelo lomoya kwivalve yokunciphisa kuluhlu phakathi kwe-2.0bar ukuya kwi-2.5bar.
6. Cwangcisa uxinzelelo lwe-carbon dioxide kwi-2bar usebenzisa i-CO2 yokunciphisa ivalve.
7. Qhagamshela iyunithi ye-KCA-20D kunikezelo lwamandla 3ph 400V/50Hz.
Inkcazo yokuhlanjululwa kwekeg kunye nokuzalisa inyathelo ngenyathelo:
Le nkcazo isebenza kuphela kwimo yesandla. Umatshini we-KCA-25D unikezela onke amanyathelo ngokuzenzekelayo ngaphandle kwamanyathelo ukusuka kwi-16 ukuya kwi-17 - ukuzaliswa kwe-manual ye-keg.
1. Zonke iivalve zivaliwe
2. Qhagamshela i-coupler yokuzalisa kwi-keg
3. Ukuguqula i-keg kwaye uyibeke kwiyunithi ye-KCA-25D
4. Ivalve evulekileyo 1.8 (inkunkuma) kunye nevalve 1.2 (umoya). Eminye imixholo kwi-keg ikhutshwe.
5. I-valve 1.8 (inkunkuma) ihlala ivuliwe, ivalve yokuvala i-1.2 (umoya) kunye nevalve evulekileyo 1.4 (amanzi abandayo).
Oko kuhlanjwa kokuqala kwebhekile. Ixesha lokuhlanjululwa liya kwahluka ngokuxhomekeke kumthamo opheleleyo kunye neqondo lokungcoliseka kwe-keg.
6. Ivalve yokuvala i-1.4 (amanzi abandayo), i-valve 1.8 (inkunkuma) ihlala ivulekile.
7. I-valve 1.8 (inkunkuma) ihlala ivulekile, i-valve evulekile 1.2 (umoya). Amanzi akhutshwa ngenkani ngomoya. Ixesha lingahluka ngokuxhomekeke kumthamo opheleleyo we-keg.
8. Vala zonke iivalvu. Vula ivalve 1.7 (caustic), vula impompo. Ucoceko lwe-caustic lwe-keg luyaqhubeka. Ixesha lingahluka ngokuxhomekeke kumthamo opheleleyo we-keg. Ivalve 1.2 (umoya) inokuvulwa ukuphucula ukusasazwa kwesisombululo sococeko.
9. Cima impompo kunye nevalve evulekileyo 1.2 (umoya). Umjikelo wokubuyisela i-caustic kwimitsi yetanki ye-caustic.
10. Vala zonke iivalvu.
11. I-valve evulekileyo 1.8 (inkunkuma), i-valve evulekileyo 1.3 (amanzi ashushu). Hlanza de kube i-keg ihluthwe ngokupheleleyo kwi-caustic (ukusetyenziswa kwemitha ye-pH kuyacetyiswa). Ivalve 1.2 (umoya) inokuvulwa ukuphucula ukusasazwa kwamanzi ashushu.
12. Ivalve yokuvala i-1.3 (amanzi ashushu), i-valve 1.8 (inkunkuma) ihlala ivulekile, i-valve evulekile 1.2 (umoya). Amanzi ashushu akhutshwa ngenkani ngomoya. Ixesha lingahluka ngokuxhomekeke kumthamo opheleleyo we-keg.
13. Vala zonke iivalvu. Vula ivalve 1.1 (CO2) kunye nevalve evulekileyo 1.8 (inkunkuma). Umoya unyanzeliswa ukuba uphume kwi-keg yigesi ye-CO2. Ixesha lingahluka ngokuxhomekeke kumthamo opheleleyo we-keg.
14. Ivalve yokuvala i-1.8 (inkunkuma), i-valve 1.1 (CO2) ihlala ivuliwe. Gcwalisa i-keg nge-CO2 kuze kube yilapho uxinzelelo lwangaphakathi luyi-1.8 bar. Uxinzelelo lwangaphakathi lulawulwa ngumlawuli woxinzelelo.
15. Vala zonke iivalvu.
16. Beka i-keg emgangathweni, vula i-valve 1.6 (ubhiya) kunye ne-valve evulekile 1.9 (i-outlet ye-CO2 esuka kwi-keg). I-Keg igcwaliswa yibhiya, isantya sokuzalisa silawulwa ngumlawuli woxinzelelo. Xa i-foam yebhiya iqala ukuphuma kwisilawuli soxinzelelo, i-keg igcwele.
17. I-Keg ihlanjululwe ngoku, izaliswe ngebhiya kwaye ilungele ukuthunyelwa kumthengi wakho.
Ukuzaliswa kwe-50L ye-beer beer kuthatha kwi-1 ukuya kwimizuzu emi-4 - ixesha lixhomekeke kwi-overpressure ekhethiweyo kwi-keg kunye ne-tank yokugcina ubhiya, ukushisa kwebhiya, uhlobo lwebhiya kunye nezinye iimpembelelo ze-physic.
Iparamitha zobugcisa:
| Ukusebenza okuphezulu : ukuhlanjululwa kwe-& yogutyulo | 20-25 (kuxhomekeke kugwebu lwebhiya) | |
| Ukusebenza okuphezulu : Ukuhlanjululwa kwe-& yogutyulo lwe-& yokuzaliswa | 6-8 (kuxhomekeke kugwebu lwebhiya) | |
| Umthamo weekegi ubuninzi [ iilitha ] | 50 | |
| Ukufaka kunye nokususa iikegi | ngesandla | |
| Uqhagamshelo lwe-pneumatic – uxinzelelo lomoya oyinyumba | imiz. 4bar | |
| Ukusetyenziswa komoya oxinzelelo (ubuninzi) | Iilitha ezingama-200 / ikegi | Ubuninzi. Iilitha ezingama-5000 / iyure | |
| Unxibelelwano lombane | 3x400V / 50Hz 16A | |
| ukwenza shushu | 1x 2.2kW | |
| impompo | 2x 750 W. | |
| Iphaneli yokulawula | 230V / 50Hz | |
| Itanki yesisombululo sealkali kunye nedosi | 1x iilitha ezingama-50 | |
| Itanki yesisombululo se-Acid kunye ne-dosing | 1x iilitha ezingama-50 | |
| Ukutshintsha phakathi kweendlela : ukuhlamba - ukuzalisa | auto | |
| Imo yokuvala inzala ngomphunga oshushu (ukhetho) | umphunga wangaphandle | |
| Ububanzi / mm / | 1200 | |
| Ubunzulu / mm / | 800 | |
| Ubude / mm / | 1900 | |
| Ubunzima /kg/ | 150 | |
| Imilinganiselo kunye nobunzima bokuthutha kwi-pallet yomthi | 1200 x 1200 x 2200 mm / 220 kg | |
| I-avareji yexesha lokuhambisa / iinyanga / (emva kwentlawulo yokuqala) | 2 | |
| imathiriyeli | AISI 304 | |
| Inkqubo yo lawulo | Isekelwe kwi-Siemens S7-1200 PLC |
Hardware :
Inkqubo yolawulo oluzenzekelayo esekwe kwi-Siemens S7-1200 industrial PLC.
Software:
Inkqubo ivumela iindlela ezininzi :
- Ucoceko / ukuzaliswa - inkqubo ezenzekelayo yococeko lweekhemikhali zekeg ngokuzalisa i-keg
- Ucoceko - inkqubo yococeko lweekhemikhali ezizenzekelayo ngaphandle kokuzalisa i-keg
- Ukuzalisa - ukuzalisa ngokuzenzekelayo i-keg ngaphandle kococeko
- I-Disinfection - i-chemical disinfection ye-valve yokuzalisa kunye ne-reservoir yokuqokelela i-foam
ulwimi : IsiNgesi, isiCzech. Ezinye iilwimi ezikhoyo kwimfuno yomntu ngamnye kwintlawulo eyongezelelweyo
Imizekelo yezikrini:
Imidiya kunye noqhagamshelwano :
Uqhagamshelo kwimibhobho :
- Umphunga – umsonto G1/2″
- Ubhiya - intambo G1/2″ / ithumbu 12/7×9.5mm
- CO2 – intambo G1/2″ / ithumbu 12/7×9.5mm
- Umoya ocinezelekileyo - intambo G1/2″ / ithumbu 9.5×6.7mm
- Amanzi ashushu - intambo G1/2″ / hose 12/7×9.5mm
- Amanzi abandayo - intambo G1/2″ / ithumbu 12/7×9.5mm
Uqhagamshelo kwimibhobho lunokwenziwa kuphela ngabantu abaqheleneyo neempawu kunye nomsebenzi wenqanawa yoxinzelelo kwaye baqhelene nemigaqo efanelekileyo yokusebenza kwayo.
Input media
- Umphunga oshushu
- Ubuncinci boxinzelelo lwe-3 bar
- uxinzelelo oluphezulu 5 bar
- ubushushu obuphezulu 160°C
Amanzi abandayo
- Ubuncinci boxinzelelo lwe-2,5 bar
- uxinzelelo oluphezulu 4 bar
- ubushushu obucetyiswayo ngu-8-12°C
Amanzi ashushu
- Ubuncinci boxinzelelo lwe-2,5 bar
- uxinzelelo oluphezulu 4 bar
- ubushushu obucetyiswayo ngama-80°C
Umoya woxinzelelo
- Ubuncinci boxinzelelo lwe-6 bar
- uxinzelelo oluphezulu 8 bar
- mayingangcoliswa
– ukufuma – umoya owomileyo
- amasuntswana aqinileyo (oyile)
- iimicroorganisms (ubuzali) - (Yicompressor yomoya engenaoyile kuphela enokucoca umoya kunye nesomisi somoya esinokusetyenziswa…
Ikharbhon diokside CO2
- uxinzelelo olucetyiswayo : ukusuka kwi-0.5 bar ukuya kwi-1.0 bar
(Ukusuka kwibhotile yoxinzelelo enecarbon dioxide)
Imveliso yesiselo
- Ibhiya, i-cider, iwayini, ijusi, i-lemonade njl.
- Ubuncinci boxinzelelo lwe-2 bar
- uxinzelelo oluphezulu 3 bar
Ukucoca isisombululo sekhemikhali :
- Njengesisombululo se-sanitizing, sincoma ukusebenzisa isisombululo se-alkali ye-NaOH kunye noxinzelelo oluphezulu lwe-3%
- Umthamo opheleleyo wetanki yi-150 l
- Umthamo wokuzalisa ngamalitha angama-125 - bala ukugxininiswa kulo mqulu (kwizicwangciso zefektri, ubushushu bokufudumala kwesisombululo sococeko lubekwe kwi-60 ° C, ukuba kuyimfuneko, eli xabiso linokutshintshwa kwimimiselo yesicelo solawulo)
Unxibelelwano lombane
- Unikezelo lwamandla 3+PEN, 50Hz, 400V, TN-S
- Kufakwe amandla okufaka i-4.7kVA
- Ulawulo lombane 24 VDC
- Iyunithi yokuzalisa ifakwe i-CYKY5x2.5 ikhebula lokudibanisa ubude be-5m, isiphelo seplagi socket 400V 16A.
- Uqhagamshelo kuthungelwano lombane lunokwenziwa kuphela ngabantu abaqheleneyo neempawu kunye nomsebenzi wenqanawa yoxinzelelo kwaye baqhelene nemigaqo efanelekileyo yokusebenza kwayo.
I-keg couplers ekhoyo - iintloko zokuzalisa:
Yiloo ndlela i-valve yokuzalisa ibonakala ngayo - zonke iintlobo A, D, G, M, S, U ziyafumaneka ngokwemfuno yomthengi :
Iseti ecetyiswayo yeendawo ezisecaleni … ixabiso le-€ 1200,-
Iseti ibandakanya:
- Iipcs ezi-2 x ukufudumeza kombane ngokujikeleza…. € 82,- / pc
- 2 iipcs x gasket for EBARA CDX impompo … € 120,- / pc
- I-1 pc yevalve ye-solenoid okanye i-1 pc yevalve ye-pneumatic .... € 270,- / pc
- iiseti ezi-2 x ithumbu kunye neziqhagamshelene .... € 120,- / iseti
- iiseti ezi-2 x zokuzalisa intloko yeekegi…. € 140,- / iseti
Izincedisi ezicetyiswayo :
ESG-7MWT : Ijenereyitha yomphunga yombane icompact 7kg/h (kwisakhelo sentsimbi engatyiwayo, ngokucocwa kwamanzi)
Umbane kunye ne-automatic steam-generator, amandla akhoyo 3.5 kW. Ukutya kwamanzi kunokudityaniswa ngokuthe ngqo kwimibhobho yamanzi okanye kwitanki ye-condensate. Ukulawulwa koxinzelelo lwe-steam yokusebenza yi-3.5 bar. Igobolondo ye-steam-generator yenziwe ngokuhambelana nemigaqo ye-PED yangoku. Inkqubo yokucoca amanzi (ukuthambisa amanzi ngokuzenzekelayo) kunye nekhabhinethi yebhodi yombane ifakwe kule sethi. Yonke inkqubo ixhonywe kwisakhelo somphunga ongenanto. Ufakelo olulula - ngaphandle kwemisebenzi yombane - kufuneka kuphela ukuplaga kwisokethi yamandla ombane eludongeni.
Isivamvo sokuqhutywa … € 1300,-
I-IFM LDL220 conductivity sensor (umlinganiselo we-0.1 - 1 000 mS / cm) ukubeka iliso kwimeko yangoku yezisombululo zamachiza. I-conductivity yezisombululo zeekhemikhali iboniswa kwi-PLC display.
I-ACO-350-200OF : Icompressor yomoya engenawoli 21.0 m3/h (350 l/min) enetanki yoxinzelelo 200 ilitha
Ekubeni umoya uphinde usetyenziswe kumanyathelo omntu ngamnye wococeko, kuyimfuneko ukuba lo moya ube yinyumba, ungabi namanzi kwaye ungabi naziphi na iintsalela zamasuntswana aqinileyo okanye i-oyile ethe yabalekela kwinkqubo yokusasazwa komoya kwi-compressor.
Icompressor yomoya yePiston ye-oyile-free Pro Line Zero series. Ukukhutshwa komatshini 350 l / min (21.0 m3 / h) kwi-3 kW, umbane we-3-phase 400V / 50Hz. I-compressor yomoya ye-compact lightweight i-oil-free piston air compressor kunye ne-drive ngqo kunye noxinzelelo lomoya ophezulu we-bar ye-10 kunye netanki yoxinzelelo lomoya kunye nomthamo weelitha ezingama-200. Ulawulo lokuqhuba oluzenzekelayo usebenzisa iswitshi yoxinzelelo oluphezulu lweCondor. Ukugcinwa komatshini omncinci.
AFS6-B700-38F : Iseti yokucoca umoya eyongeziweyo enamanqanaba ama-6 0.005 µm FUTURA – 300 L/min (3/8″)
Inqanaba eli-6 lokucoca umoya usete iFUTURA 1/4″ enomthamo omkhulu weelitha ezingama-300 ngomzuzu. Kucetyiswa ukuhluzwa komoya ukuba kusetyenziswe kushishino lokutya.
Iseti iqulathe ezi zihluzo zomoya :
- AF-DF1038 : Isihluzo sothuli 1000 l/min (3/8″)
- AD-RDL3512F : OMEGA Air Dryer – 583 l/min (1/2″)
- AF-FV14F : Isihluzi somoya 0.3 µm FUTURA – 2200 L/min (1/4″)
- AF-FX14F : Isihluzi somoya esincinci 0.01 µm FUTURA – 300 L/min (1/4″)
- AF-FA14F : Isihluzo somoya esinekhabhoni esebenzayo 0.005 µm FUTURA – 700 L/min (1/4″)
- AF-DF1038 : Isihluzo sothuli 1000 l/min (3/8″)
I vidiyo:
