BHSA-1: Semi-Automatic Control System for brewhouses Classic, Lite-ME, Tritank 150L-1000L (ya na njikwa zuru oke site na mmetụ LCD)

Usoro nchịkwa nke ọkara akpaka nwere njikwa zuru oke site na aka LCD maka ụlọ ebe a na-emepụta Breworx Classic, Lite-ME, Tritank 150L-1000L (nwere ike ịkwalite na sistemụ akpaka zuru oke)

BHSA-1 bụ sistemụ njikwa ọkara akpaka maka ụlọ ebe a na-emepụta ihe na nkwado kọmputa. A na-ejikwa valvụ niile site na panel LCD aka aka, a na-achịkwa ọtụtụ ọrụ na-akpaghị aka - dịka mmemme akọwapụtara.

Usoro njikwa a na-arụkọ ọrụ na ụlọ anyị Breworx Classic, Breworx Lite-ME na Breworx Tritank nwere mpịakọta aha site na 150 ruo 1000 lita.

A na-enye ọkara akpaaka nke igwe na-emepụta ihe dị ka akụkụ nke ebe a na-emepụta ihe, mana etinyeghị ya na ọnụahịa ya.

Ụdị akwụkwọ ntuziaka / Semi-akpaaka mode

Ọkara akpaaka nke igwe na-eme ihe nwere ike ịrụ ọrụ n'ụdị abụọ:

1. Ọnọdụ njikwa aka - ọrụ niile a na usoro a na-ejikwa aka na panel LCD aka
2. Usoro nchịkwa ọkara akpaaka - ọrụ niile a na usoro a na-achịkwa na panel LCD aka aka mana a na-arụ ọrụ dị iche iche na-akpaghị aka dịka mmemme ahọpụtara ma jiri aka tinye ya.

Enwere ike ịtọ ọkwa ziri ezi nke onye ọrụ na ihuenyo mmetụ. Nke a na-ewepụ njehie ndị ọrụ na-erughị eru nwere ike ime.

Akụkụ nke usoro a bụ nha nke conductivity nke ihe ngwọta (pH uru) site na iji conductometer arụnyere na-echekwa ụkpụrụ na log, nke mere na ọ ga-ekwe omume ileghachi anya azụ ma àgwà nke mmiri na-abata kwekọrọ na achọrọ. parameters. Ọ ga-ekwe omume ịlele ogo nke ngwọta ịdị ọcha ejiri.

Na ọkara akpaka mode, onye ọrụ nwere ike ịtọ kpọmkwem ego nke mmiri na okpomọkụ ya wụsa n'ime mashing tank, na ruo 6 dị iche iche kpo oku nzọụkwụ ka chọrọ okpomọkụ (°C), mfe na ngwa ngwa na aka LCD. Sistemụ PLC nke brewing set na-ejikwa mgbapụta ebe a na-emepụta ihe, yabụ onye ọrụ nwere ike ịtọlite ​​​​lita mmiri ole n'ụzọ dị mfe yana ụdị ọsọ ha chọrọ isi n'otu akpa gaa na nke ọzọ. Dịka ọmụmaatụ, mgbe onye ọrụ na-achọ ịkwanye akụkụ nke mash site na tank tank n'ime tank nzacha n'oge usoro nhazi wort.

A na-eji mgbapụta mmiri na-emepụta ihe na-emepụta ihe na-emepụta ihe na-emepụta ihe na PLC nke ụlọ mmepụta ihe. A na-etinye valvụ nha nha na ntinye mmiri na uzuoku na igwe na-emepụta wort, ekele maka nke a nwere ike ịhazi okpomọkụ nke kpo oku ka ọ bụrụ na enweghi mgbanwe okpomọkụ n'elu ọnọdụ okpomọkụ nke setịpụrụ, na ọkụ ọkụ nwere ike ịhọrọ site na onye na-arụ ọrụ na ntọala paramita. A na-ejikwa ọrụ niile site na ngosipụta mmetụ ahụ. valvụ niile na dampers ndị fọdụrụ bụ pneumatic ma jiri aka ya rụọ ọrụ nke ndị ọrụ ebe a na-eme mmanya na panel LCD aka aka.

Arụ ọrụ na njikwa akpaka

Na ọnọdụ ọkara akpaka, usoro akpaaka ndị a ga-ekwe omume (a na-ahazi ha, mana enwere ike iji aka rụọ ha):

1: Na-akpaghị aka na-ejuputa mashining tank na mmiri : Na-ejuputa mmiri a kapịrị ọnụ na ezigbo mmiri ọkụ site na iji batrị agwakọta nke onye na-ahụ maka PID na-achịkwa. Akpaaka na-achịkwa valvụ nha nke mmiri ọkụ na oyi.

2: Akpaaka mashing : Nzọụkwụ okpomọkụ na-akpaghị aka na nkwụsịtụ mgbe ị na-ekpo ọkụ mash na akpa mashing. A na-ekpo ọkụ mash dị na tank mash ka ọ dị ọkụ ma na-anọgide na okpomọkụ a maka oge mmemme. Mgbe ahụ igwe na-aga n'ihu na-esote, mgbe mash na tank tank na-ekpo ọkụ na okpomọkụ dị mkpa ma nọgide na okpomọkụ a maka oge a na-ahazi. N'ụzọ dị otú a, ọ ga-ekwe omume ịgbatị nzọụkwụ 5 maka okpomọkụ dị iche iche na nkwụsịtụ.

3: Nzacha wort akpaaka (usoro nkewa nke malt grist): Ọ ga-ekwe omume ịhazi ọsọ nke nzacha wort, gụnyere dosing nke spraying mmiri na a setịpụrụ okpomọkụ, dị ka set parameters, gụnyere ohere nke na-akpaghị aka ewetu elu elu nke mma stirrer na ịcha. akụkụ elu nke sedimenti malt mgbe ị na-edozi wort site na sedimenti malt grist. N'otu oge ahụ, enwere ike imezi ọsọ na ịdị elu nke onye na-akpali mma. A na-emepe usoro ahụ na ụkpụrụ nke ndị na-ahụ maka PID, ebe njikwa nke wort na-agba ọsọ na-achịkwa ọsọ nke mgbapụta nri wort, na ihe ọ bụla na-ekpo ọkụ na-achịkwa ihe mmetụta uche, nke na-egbochi mmụba nke ọsọ mgbapụta n'oge wort filtration na na. N'otu oge ahụ na-enyere aka site n'ịbelata akụkụ elu nke sedimenti malt grist maka ihe ọkụkụ dị elu.

4: Na-efegharị akpaaka nke wort (usoro nkewa nke hops): Sistemu ahụ na-ahụta ọnọdụ okpomọkụ nke wort n'azụ igwe nju oyi ma na-eji PID njikwa na-ahazi ọsọ mgbapụta nke mere na a na-echekwa ọnọdụ okpomọkụ nke wort n'azụ ngwa nju oyi. N'otu oge ahụ, a na-ahụta okpomọkụ nke mmiri na-apụ apụ ma na-achịkwa mmiri ahụ site na valvụ dị nhata ka a na-echekwa mmiri mmiri na-ekpo ọkụ mgbe niile ma na-echekwa oke mmiri jụrụ oyi n'otu oge.

5: Akpaaka condensation nke uzuoku vapors: A na-emepụta usoro ahụ n'ụzọ nke na, n'ime akpa ọ bụla, mgbe okpomọkụ dị elu karịa 95 Celsius C ruru, ikuku uzuoku ikuku na-amalite na-akpaghị aka. Onye ofufe na-ewepụta vapors ma n'otu oge ahụ na-achịkwa mmiri nke mmiri jụrụ oyi site n'enyemaka nke valvụ dị nhata ka mmiri na-emepụta ihe na-adịgide adịgide na 80 Celsius C ma n'otu oge ahụ na-echekwa oke mmiri jụrụ oyi.

Njikwa ọrụ na usoro mgbe ahọpụtara sistemụ njikwa ọkara akpaaka:

Usoro njikwa ọkara akpaka maka igwe Breworx Classic wort brewing:

Usoro njikwa ọkara akpaka maka igwe Breworx Tritank wort brewing:

Hardware

Igwe ọkụ eletrik

Igwe ọkụ eletrik zuru oke 800 × 1000, AISI 304 igwe anaghị agba nchara, isi mgba ọkụ, ihe njikwa, ihe nchekwa.
Siemens S1200 sistemụ njikwa, Weintek 10 ″ panel mmetụ
1x ihe ntụgharị ugboro ugboro Siemens 2.2 kW
2x ihe ntụgharị ugboro ugboro Siemens 1.5kW
1 x 300W kọntaktị
A na-edozi nchekwa onye ọrụ site na nkwụsị mberede
Nkwuwapụta nke Nkwekọrịta, Nnwale Eletriki na Akwụkwọ Nleta

Igwe na-emepụta Wort

1 x servo mbanye 24VDC
5x nha okpomọkụ
2x valvụ pneumatic
5x valvụ nha nha 24VDC - 0-10V
1x mita eruba induction
1 x mita eruba mmiri 1l / usu
1 x ihe mmetụta agụụ 0/1

akụkụ

obosara 271 mm, elu 212 mm, omimi 50 mm
arọ 1,4 kg

Oke ọrụ

Okpomọkụ na-arụ ọrụ: 0-45°C
Ọnọdụ nchekwa: -20 -60 ° C
iru mmiri: 10 - 90% st 40ºC na-enweghị ntụ
Vibration: 10 - 25 Hz, max. Bufee 2G

Ọkọlọtọ PLC: Mitsubishi FX3U 

FX3U bụ onye nrụpụta kachasị ike sitere na ezinụlọ FX. Usoro a na-ejikọta uru nke kọmpat na mgbanwe nke usoro njikwa modul, ma bụrụkwa otu n'ime usoro kachasị ọsọ na oge okirikiri nke naanị 0.065 microseconds / ntụziaka ezi uche dị na ya.

Nhọrọ PLC: Siemens Simatic S7-1500

SIMATIC S7-1500 – kacha arụpụta ọrụ na arụmọrụ. Anyị na-enye usoro PLC a dị ka nhọrọ nhọrọ maka ndị ahịa anyị na-achọsi ike.
Advanced SIMATIC S7-1500 Sistemụ dị elu pụtara na arụmọrụ kachasị elu. A haziri ha iji chịkwaa igwe ndị na-ajụ ọkara na ngwa na-achọsi ike nke chọrọ ịrụ ọrụ kachasị, nkwurịta okwu a pụrụ ịdabere na ya, mgbanwe na ọrụ nkà na ụzụ.

Ogwe aka

valvụ pnematical maka nkesa usoro nke esi esi

Valve ZA 24-EE55 / ZA 26-EE63 / ZA 23-EE55
Nha eriri ¾" (DN20)
Mkpuchi PTFE
Min. okpomọkụ - 30 ° C
Oke. okpomọkụ 180°C
Nkeji na oke nrụgide 0 – 16 mmanya
Min na Max arụrụ ọrụ 6 – 8 mmanya
Arọ: 2kg
Emere Valve ka ọ bụrụ ọkwa igwe anaghị agba nchara 1.4408

valvụ pneutical maka usoro ọkpụkpụ azụ nke akụrụngwa na-esi esi

A na-eji valvụ ndị ahụ arụ ọrụ pneumatic.
Uru a na-apụghị ịgbagha agbagha nke valvụ AWH bụ ụlọ na-ebu ibu, nke na-ebelata iyi nke axles, ya mere valves na-adịgide adịgide.
Mbupu ahụ nwekwara nkwenye niile na asambodo nnwale nke ihe eji eme ihe dị ka EHEDG, ATEX, APZ 3.1 dị ka DIN EN 10204, FDA na ụkpụrụ ES 1935/2004 siri dị.

FESTO valvụ ọnụ nkwụnye VTUG  

Ọnụ-erute 120 - 630 l / min
Obosara 10 mm
Njikọ M5, M7, G 1/8
Njikọ ntinye 3, 4, 6 mm
Njikọ ọtụtụ okporo osisi, netwọk mmepụta ihe, IO-Link, I-Port
Ike 24 V DC
Nrụgide: 0,9 … 10 mmanya
Ọkwa nchekwa IP40 / IP67
Efere igwe njikọ
Ndị iche:
- valves na efere njikọ na mmepụta na valvụ ahụ
- valves na efere njikọ