Name: PLF-XMP4040-40 : Stainless steel plate filter 400×400, with 40pcs of polypropylene plate frames, with the pump
SKU: PLF-XMP4040-40
Price: 5519 EUR
Availability: InStock

Opis

Stainless steel plate filter 400×400 mm with 40pcs of Moplen (polypropylen) plate frames, with the pump. Designed to be used with the filtration cartons of 400×400 mm.

This filtration system involves the use of filter layers “cartons” which are interposed between the plates with frames made of Moplen. It can be used for a primary and secondary filtration of beer, wine or cider before the bottling process.
Can be delivered with the double filtration plate for double filtration (optionaly).

The plate filters 400×400 mm are intended for professional wine makers and brewers. With their greater surface area they have not only a much higher capacity tham filters 200×200 mm in litres/hour but also a greater operational time (number of litres that can be filtered before the plates have to be cleaned /changed).

Preporučena upotreba:

The PLF-XMP4040-40 carton filter is used for polishing and sterilising wines, sparkling wines, olive oil, spirits, beer, cider, with low alcohol content and herbal products. This professional machine is designed to work with 40 cartons of 40x40cm size with different filtration characteristics. This will allow you to achieve excellent levels of purification and clarification, with a working rate of up to 4000 litres/hour of wine and 650 litres/hour of olive oil.

The PLF-XMP4040-40 carton filter is specially designed for food liquids, and is designed to preserve all the organoleptic properties of the decanted beverage. Thanks to the inlet and outlet regulation valves and the visual sight glass, you can control the product flow. In addition, it is equipped with taps for purging the air and has the possibility of taking samples of the processed product.

Karakteristike:

Overall dimensions: mm 1710 x 620 x 1220(h)
Težina: 385 Kg
Number of plate frames: 20 pcs (400 x 400 mm)
Filtering surface: 6.4 m²
Hourly production: 2000-4000 L/hr (wine) / 700-1000 L/hr (beer) / 350-650L/hr (olive oil)
Pressure: max. 3 bar
Power supply: 220V 50 Hz
Horizontal visual sight glass at the exit
Plates mounted as standard in Moplen

The beverage plate filters produced in two variants have the following characteristics:

1. PLF-XMP4040-20 : Filter 400×400/20 with 20 pcs of stainless steel plates – maximal flow rate 1000-2000 L/hr (wine) / 350-500 L/hr (beer)

Površina filtracije: 3.2 m²

Dimensions : 1350 x 620 x 1220(h) mm / 250 kg

2. PLF-XMP4040-40 : Filter 400×400/40 with 40 pcs of stainless steel plates – maximal flow rate 2000-4000 L/hr (wine) / 700-1100 L/hr (beer)

Površina filtracije: 6.4 m²

Dimensions : 1710 x 620 x 1220(h) mm / 385 kg

Tehnički opis:

Ovi pločasti filtri mogu biti opremljeni separatorskom pločom za dvostruku filtraciju. Korištenjem ove ploče možete istovremeno provoditi pretfiltraciju i finu filtraciju! Kod dvostruke filtracije bolje je koristiti kartonske filtarske ploče i vrijeme rada je često dulje nego kod jednostavne filtracije.
By using the Moplen filter plate holders and the special rubber seals, the plate filter can be chemically sterilised and cleaned and sterilized.

Komponente:
E = ulaz za tekućinu koju treba filtrirati
U = izlaz za filtriranu tekućinu
UII = izlaz za tekućinu filtriranu dvostrukom filtracijom
1 + 3 = držači pločica filtera zaglavlja (samo s dvostrukom filtracijom)
2 = moplen plate for double filtration
4 = brtveni poklopac za opremu za sterilizaciju parom
5 = vidno staklo
6 = odzračni ventil + ispitni ventil
7 = ulaz manometra + izlaz
8 = držači filtarskih ploča
9 = glava držača filtarske ploče

Savjeti za upotrebu:

• After assembling the cardboard filter plates and before using the complete filter and cardboard filter plates, first flush with clean water for 10 – 20 minutes then disinfect, preferably with hot water at a maximum of 48 °C (inlet and outlet : see components) for 20 minutes, or by pumping through a disinfectant liquid such as pure alcohol or a permitted disinfectant for 10 – 20 minutes. Once again, flush through thoroughly with clean water to wash out any remnants.
• Na početku procesa filtracije, prvih nekoliko litara vina/piva razrijedi se ostacima vode za ispiranje. Po želji, ovo vino/pivo možete uliti natrag u spremnik nefiltrirane tekućine. Kroz kontrolno staklo možete vidjeti kada vino/pivo izlazi nerazrijeđeno.
• Ovisno o glavi, tijelo pumpe će možda trebati pripremiti. U tu svrhu predviđena je brtvena kapica koja se može odvrnuti. Očito ga morate ponovno zatvoriti i pokrenuti pumpu nakon punjenja.
• Kod dvostrukog filtriranja teško je odrediti omjer predfiltara i finih filtera. Iskustvo će pokazati. Preporučujemo omjer 1/3 predfiltera prema 2/3 finih filtera. Međutim, ovo je samo naznaka.
• Kod velikih serija možete, nakon određenog vremena, ponovno isprati diskove filtera čistom vodom kako biste produžili njihovo vrijeme rada.
• After filtering, clean and flush out the entire unit thoroughly with clear water and let everything dry properly. Allow the pump body to discharge via the outlet at its base. Leave both the filling opening and the outlet open for a while so that all moisture can evaporate from the pump body. In this way you will avoid the growth of fungi in the pump body. Also leave all valves in the ‘open’ position.

Moplen (polypropylene) plate frames

and the chemical cleaning and sterilizing the filter

Moplen plate frames are a professional solution for the beverage filtration – they are sanitable chemically, usable for double filtration (coarse filtration + micro filtration)

Moplen (polypropylene) is chemically resistant to most alkaline, neutral, and weakly acidic agents, but it is not resistant to strong oxidizing agents (e.g., concentrated hypochlorites or chromic acid).

Key considerations for sanitization include:

avoiding concentrated oxidizing agents
adhering to the recommended concentration of the sanitizing agent
always rinsing thoroughly with potable water after chemical sanitization

Recommended types of chemical agents :

The following can be used for the safe chemical sanitization of Moplen:

Vodikov peroksid (H₂O₂)
An active oxidizing agent that is gentle on polypropylene.
Recommended working concentration: 3–5% for standard disinfection.
Contact time: 10–20 minutes, depending on the manufacturer.

Limunska kiselina
A weak organic acid, also suitable for removing limescale.
Recommended concentration: 0.5–2% solution.

Alkaline detergents (mildly alkaline)
Liquid detergents with a pH of 9–11, suitable for removing organic soils. Can be usd at warm temperature (max. 40°C), but unsuitable for high concentrations.
Examples: DeLaval Dish Cleaner or Foam Cleaner.
Dosage: 0.5–3% solution (5–30 ml/l of water), depending on the level of soiling. Quaternary ammonium compounds (QACs)

Broad-spectrum disinfectant suitable for food-contact surfaces.
Recommended concentration: according to manufacturer instructions (typically 0.1–0.5% working solution).
Thorough mechanical cleaning is required prior to using QACs.

Chemical sanitization procedure

First, mechanically clean the filter to remove dust and coarse debris; optionally, shortly rinse with water at a maximum temperature of 90°C.
Prepare the sanitizing working solution exactly according to the manufacturer’s recommended concentration.
Thoroughly wet the entire frame and filter surface with the sanitizing solution; the solution may be circulated or the filter immersed in it.
Allow to act for the recommended time (usually 10–30 minutes).
After the contact time has elapsed, rinse thoroughly with potable water (min. 5 L, depending on filter size) to remove any chemical residues.
Allow the filter to dry completely; do not expose to high temperatures (>50°C) or direct sunlight.

Dodatne preporuke

Product rotation: During regular sanitization, it is advisable to alternate between types of disinfectants (e.g., H₂O₂ and QACs) to minimize microbial resistance.
Safety: Wear gloves and protective eyewear when handling sanitizing chemicals.
Material limitations: Do not use strong oxidizing agents, concentrated hypochlorites, perchloric acid, or chromic acid.
Effectiveness monitoring: Under operating conditions, it is recommended to keep a record of concentration and exposure time for hygiene control purposes.

Recommeded concentrates of liquids

Kemikalije	Permitted concentration / temperature	Vrijeme kontakta	bilješke
H₂O₂ / Warm water	3–5% / 40°C	50-60 min	Safe for polypropylene
H₂O₂ / Hot water	3–5% / 90°C	10-12 min	Sterilizacija
Limunska kiselina	0.5–2% / 20°C	10-20 min	Removes limescale
Alkalni deterdženti	0.5–3% / 40°C	10-30 min	Removes fats and deposits
Kvartarni amonijevi spojevi	0.1–0.5% / 20°C	Per manufacturer’s instructions	Dezinfekcija površine