CFL-6000IC: Tsis siv neeg tuaj yeem sau kab 6000 poom / teev

The automatic can filling line CFL-6000IC is fully equipped filling technology with the operation capacity up to 6000 bottles or cans  per hour (the capacity is valid for 0.33L cans).  It consists of these components and blocks :

1. Tus neeg tshem pallet - Cov khoom siv rau kev thauj khoom ntawm cov kaus poom txhuas khoob ncaj qha los ntawm cov pallets mus rau hauv kab sau.
2. Drying conveyor - cov khoom siv rau ziab cov kaus poom khoob uas tsis tau ntim khoom nrog cua ua ntej sau
3. Filler/Seamer - Tshuab monoblock tsis siv neeg rau kev sau thiab kaw cov kaus poom txhuas
4. Nitrogen doser – Equipment for pre-filling the cans with sterile nitrogen
5. X-ray inspection machine – Unit for the cans integrity checking and cans damage detection, used also for the filling level control system
6. Wraparound carton packer – machine for packing the full cans into carton packages

The cans filling line is designed to be easy operated and controlled only with one worker.

Cov kab sau cov kaus poom muaj cov chav tseem ceeb no:

Tshuab tshem tawm pallet

Cov khoom siv rau kev thauj khoom ntawm cov kaus poom txhuas khoob ncaj qha los ntawm cov pallets mus rau hauv kab sau.

Lub tshuab tshem cov kaus poom uas ua los ntawm nws tus kheej no yog tsim los siv qhov chaw me me thaum muab peev xwm txog li 10,000 lub kaus poom ib teev. Peb lub tshuab tshem cov kaus poom muab kev ywj pheej ntawm kev yooj yim thiab sai, hloov ntawm qhov loj me ntawm cov kaus poom yam tsis ua rau muaj kev ncua sijhawm ntev ntawm kev tsim khoom.

• Lub tshuab ntxuav tag nrho tsis siv neeg.
• Haum rau txhua qhov loj ntawm pallet.
• SEW Tsav & Motors.
• SMC pneumatic tswj.
• Daim ntawv pov thawj CE tag nrho.
• Tshem tawm cov txheej txheem tsis siv neeg.
• Kev tswj hwm yooj yim siv siv 4.3” kov npo.
• Muaj peev xwm haum rau txhua qhov loj ntawm lub thoob nrog kev hloov kho yooj yim ntawm lub sensor.
• Kev nyab xeeb thiab kev sib txuas ua ke tiav.
• Kev koom ua ke ntawm hnub tim coder.
• Txheej catchment module nrog ib lub thoob khib nyiab.

Drying conveyor

Cov khoom siv rau kev ziab cov kaus poom khoob uas tsis tau ntim khoom nrog cua ua ntej kev sau

Filler/Seamer

Tshuab monoblock tsis siv neeg rau kev sau thiab kaw cov kaus poom txhuas

• Isobaric (counterpressure) filling system
• Cov khoom yuav tsum tau sau: npias, carbonated cider, cawv txiv hmab, cawv sparkling, carbonated lemonades, dej carbonated, kombucha thiab lwm yam.
• Cans type : aluminium
• Filling capacity : Up to 6,000 cans / hour ( 330 ml cans )
• Filling temperature : + 1 ° / 2 ° C for beer, cider
• The cans fill machines are specific isobaric (or gravity) machines for filling and capping aluminium cans.
• Tag nrho cov khoom siv hauv tshuab uas sib cuag nrog cov khoom yog ua los ntawm AISI 304 stainless hlau lossis cov khoom siv yas uas tsis ua rau khoom noj.

Kev piav qhia txog chav sau:

• 16 filling heads
• Kev nkag mus rau hauv cov kaus poom siv lub auger
• Kev tuav cov kaus poom siv lub hnub qub disc thiab cov lus qhia sab nraud
• Cov iav hauv cov hlau tawv thiab cov khoom siv yas tshwj xeeb uas txo cov kev xav tau lubrication
• Annular tank, in stainless steel, inspectable internally polished and externally satin-finished.
• Cov khoom haus dej haus tau pub los ntawm saum toj no los ntawm kev faib khoom hauv nruab nrab, ua los ntawm AISI 304 stainless hlau
• Lub pob puag loj uas muaj txoj kab uas hla loj rau kev tig ntawm lub hauv paus txhaws
• Cov qhov dej txhaws nrog qhov qhib tsis siv neeg thiab lub tshuab nqa cov kaus poom
• AISI 304 stainless hlau filling valves
• Qib kho tau yam tsis tas hloov cov khoom seem
• Kev txhaj tshuaj CO2 ua ntej sau cov kaus poom thiab tom qab ntawd txhaj tshuaj CO2 ntxiv thaum lub sijhawm tsa thiab kaw ntawm lub qhov dej puv, thiab kev nias lub kaus poom tsis siv neeg
• Cov cuab yeej nqa cov kaus poom, siv lub zog cua. Kev tswj qhov siab nyob hauv lub vaj huam sib luag hluav taws xob.
• Cov hlau tsis xeb tswj qib probes.
• Kev xav tau rau lub voj voog kev tu cev ib txwm muaj.
• Special sanitation equipment on specific request (options).

Cans capping unit description :

• Number of can sealing heads : two
• Upper part od heads is made of cast iron with surface Nickel plating
• Fixed table for loading the cans
• Height-adjustable head by means of 2 steel columns (to easily change the height of the equipment)
• Rotating crimps
• Motorization with a 4 KW SEW motor and inverter for a capacity from 20 to 100 CPM
• Cans feeding belt for connection with rotary filler
• Flywheel for manual handling
• Bubble breaker system
• Lid presence sensor
• Safety photocell located at the exit of the seamer conveyor
• Conveyor between the cans filling unit and the cans capping unit
• The machine is delivered in standard configuration with all parts needed for operation with one cans format (cans 330 ml)

Cov yam ntxwv dav dav:

Qauv:

• Cov khoom siv: AISI 304 stainless hlau
• Cov qhov rooj loj rau kev tshuaj xyuas thiab lub teeb sab hauv rau kev saib xyuas niaj hnub.
• Cov qauv thav duab tau tsim los kom yooj yim pov tseg cov kua dej uas nchuav rau hauv.
• Cov qauv yooj yim muaj xws li: lub auger nkag, lub hnub qub hloov pauv, thiab lub tshuab xa khoom.
• Cov kev txhawb nqa, ua los ntawm Aisi 304 stainless hlau, nrog kev kho kom haum rau kev sib npaug ntawm lub tshuab

Cov yam ntxwv ntawm lub tshuab:

• Lub tshuab xa khoom nyob sab hauv lub hauv paus thiab yog tsim los ntawm lub iav tseem ceeb ua los ntawm cov hlau muaj zog, uas ua kom muaj kev txav mus los zoo thiab ntsiag to ntawm cov kaus poom; faib kev txav mus rau tag nrho lub kaw lus.
• Lub iav tswj tseem ceeb faib cov kev txav mus rau tag nrho lub kaw lus.
• Lub iav ntawm lub hnub qub rau kev hloov cov kaus poom ntawm qhov nkag yog tsim nrog cov khoom siv yas tshwj xeeb kom tsis txhob muaj suab nrov thiab xav tau lubrication. Tag nrho lwm cov iav yog ua los ntawm hlau.

Lubrication system

• Feem ntau lub tshuab no nws tus kheej muaj roj nplua nyeem. Ob peb qhov chaw sab hauv / sab nraud thiab sab saud ntawm lub tshuab tuaj yeem muaj roj nplua nyeem yam tsis muaj kev sib cuag nrog cov khoom haus.

Lub kaw lus Pneumatic

• Lub tshuab pneumatic centralized tswj kev tsa cov kaus poom siv cov pneumatic lift jacks thiab muaj kev tswj hwm siab, lim, lubrication nrog cua compressed thiab cua xa mus rau lub capping unit.

Kev ruaj ntseg ua haujlwm

• Lub tshuab muaj kev tiv thaiv kev nyab xeeb raws li cov qauv CE
• Cov thav duab ntawm cov vaj huam sib luag yog ua los ntawm AISI 304 stainless hlau, cov qhov rai yog ua los ntawm cov khoom siv yas tshwj xeeb pob tshab.
• Muaj cov qhov me me ntawm qhov nkag thiab tawm ntawm cov siv conveyor rau kev tuav cov kaus poom.
• Thaum lub sijhawm ua haujlwm, txhua qhov qhib ntawm lub qhov rooj yuav nres lub tshuab.

Nitrogen doser

Equipment for pre-filling the cans with sterile nitrogen. The nitrogen is supplied to the doser by a vacuum insulated hose and flows into the dosing head. A sensor detects the speed of the line (encoder compatible); a second sensor detects the presence of a can. When a can is detected, the dosing head opens and dispenses an exact amount of pure nitrogen .

X-ray inspection machine

Unit for the cans integrity checking and cans damage detection, used also for the filling level control system.

Notes for use of X-ray equipment:
The construction of the X-ray devices is checked and certified by a competent official German institute. In any case, depending on the rules valid in the end-user country, the use of an X-ray source may be subject to license request.
Heuft makes available the official approval and a copy of the generator’s final check document (Unit Check document).
The use and the possession will have to be reported to the appropriate authorities and all the rules provided by local legislation have to be observed.
The report to the appropriate authorities and all relevant procedures are under the responsibility and competence of the device’s end-user who must comply with the requirements of local legislation.

Cov lus qhia kev:

• Housing, optimal protected against humidity (IP 65); made out of powder coated aluminium and front cover foil
• Mechanical holding support made in stainless steel for a lateral installation at a single-lane conveyor belt
• Integrated mechanical system for vertical and horizontal adjustments. This permits a precise changeover
• Front panel with LED displays and keyboard
• Terminal for a direct display of counters, measured values and messages
• CE-conform because of costly EMC-protective wiring.
• Basic – electronics designed, developed and built
• Built-in electronics which allows processing data in real time and store the parameters of each program
• Concentration of the whole electronics on one control card with microprocessor, as well as I/O-card for connecting the signals
• Permanent self-diagnostic system with status display
• Encoder for variable conveyors speed
• Three user levels with access protection by code
• Processing of 16 different brands
• Module for detection of serial faults
• Interface for external count signals (4 inputs; 4 outputs)
• Sampling random function for rejection of cans.

Wraparound carton packer

tshuab rau ntim cov kaus poom tag nrho rau hauv cov thawv ntawv

Cov lus qhia tshwj xeeb:

• Automatic wraparound case packer nrog inline infeed
• Cov qhov rooj tiv thaiv swb nrog lub cuab yeej deceleration.
• Phau ntawv xov xwm dawb paug ntawm qhov siab ruaj khov, nruab nrog lub tshuab nqa khoom siv motorized.
• Photocell rau cov khoom ntawm cov ntawv cardboard.
• Muaj peev xwm sau cov ntawv xov xwm dawb paug: 300-400 daim.
• Qhov loj ntawm daim ntawv qhib: tsawg kawg 300 × 500 hli siab tshaj 750 × 1300 hli – tsawg kawg 11.81″x19.69″ hli siab tshaj 29.53″x51.18″ hli.
• Daim ntawv tuab: 3 hli.
• Kev sib sau ua ke ntawm cov pob khoom tsis siv neeg
• Hauv kab infeed conveyor nrog adjustable ceev tswj los ntawm Inverter.
• Ib kab los yog ntau kab pub.
• Photocell rau kev hloov pauv qhov ceev ntawm lub tshuab xa khoom.
• Cov khoom muaj nyob photocells.
• Kev sib sau ua ke / tswj cov kab photocells.
• Cov ntawv thawv tuaj tos los ntawm kev siv lub caj npab oscillating nrog cov khob nqus, tsav los ntawm lub cev muaj zog thiab tswj los ntawm inverter.
• Kev tso chaw tsis siv neeg ntawm cov ntawv cardboards pick-up thiab tso tawm qhov chaw, tsav los ntawm gearmotor thiab tswj los ntawm encoder thiab inverter.
• Muab daim ntawv tso rau ntawm cov lus qhia polizene, yam tsis muaj kev sib cuag nrog cov saw hlau kis.
• Chav tsim hluav taws xob uas tsav los ntawm 4 lub iav motors tswj los ntawm inverter thiab encoder, nrog rau kev hloov kho qhov tob ntawm lub thawv.
• Cov vanes sab pneumatic los coj cov flaps ntawm daim ntawv cardboard.
• Thauj cov khoom rau hauv lub thawv qhib U-puab nrog ob chav 2 cartesian axis motorized pusher tswj los ntawm 4 servomotors.
• Rooj vag nrog pneumatic txav nrog qhib kev ua haujlwm thiab phau ntawv qhia ntawm cov khoom.
• Kaw cov sab hauv ntawm lub qhov (sab hauv) los ntawm cov pneumatic actuators.
• Quav ntawm sab saud ntawm daim ntawv los ntawm kev siv qhov sib piv ruaj khov.
• Lub tshuab siv hluav taws xob transversal Kub yaj kua nplaum, tswj los ntawm inverter thiab encoder.
• 4 lub ntsiab lus nplaum ruaj khov ntev.
• Kaw cov flaps sab nraud thiab squaring ntawm lub rooj plaub tiav lawm los ntawm pneumatic actuators.

Lub kaw lus tswj hwm Flxmod® nruab nrog:

• Tus neeg teb xov tooj Interface 7 nti puv xim kov npo swb thoob plaws qhov ntev ntawm lub tshuab
• PLC tswj qhov system
• Inverter nrog kev nyeem ntawv encoder sib xyaw ua ke
• COV modules tswj IN/OUT
• 50 lub voj voog ua haujlwm sib txawv uas nco tau
• Ua raws li kev lag luam 4.0
• Tsim thiab tsim khoom raws li cov cai CE.

Accessories:

Yeem:

• Daim ntawv qhia rau ntau txoj kab ke 2/3 txoj kab.
• Kev hloov hom ntawv.
• Tus faib.
• Daim ntawv qhia rau ntau txoj kab ke, rau kev faib, 3/4 txoj kab ke.

Technical specification:

• Fais fab mov: 400V 3 PH+N+PE; 50 Hz.
• Lub zog nqus siab tshaj plaws: 9900 W.
• Cua compressed siab: 6 bar - 87 psi
• Cov cua xav tau: 17 nl/pob.
• Qhov siab tshaj plaws ntawm lub pob khoom: 350 mm – 13.78″
• Qhov siab tsawg kawg nkaus ntawm lub pob: 75 mm – 2.95″
• Kev tsim tawm: txog li 25 ppm
• Qhov loj ntawm lub tshuab: hli 4720 x 2290 x 2150-2310h -185.83″ x 90.16″ x 84.65″-90.94″
• Qhov siab ua haujlwm: 945-1105 hli - 37.20″-43.50″

Cov yam ntxwv ntawm cov khoom noj khoom haus:

Ib txoj kab nkag, rau cov khoom puag ncig, plaub fab thiab tsis xwm yeem

• qhov dav tshaj plaws 280 hli - 11.02″
• qhov ntev tshaj plaws 350 hli - 13.78″
• qhov siab tshaj plaws txoj kab uas hla 280 hli - 11.02″
• Txoj kab uas hla tsawg kawg nkaus 40 hli - 1.57″

2 txoj kab nkag, rau cov khoom puag ncig xwb:

• qhov siab tshaj plaws txoj kab uas hla 140 hli - 5.51″
• Txoj kab uas hla tsawg kawg nkaus 40 hli - 1.57″

3 txoj kab nkag, rau cov khoom puag ncig xwb:

• qhov siab tshaj plaws txoj kab uas hla 90 hli - 3.54″
• Txoj kab uas hla tsawg kawg nkaus 40 hli - 1.57″

Qhov kub ua haujlwm pom zoo: LOS NTAWM +10 C° MUS TXOG +35 C°; khoom haus >+10 C° – LOS NTAWM +50 °F MUS TXOG +95 °F, KHOOM >+50 °F av noo ib puag ncig: MAX 70%

Cov zoo ntawm cov ntoo uas pom zoo

• Cov ntawv corrugated: 3 hli tuab
• Npog sab nraud hauv daim ntawv xeem ntawm 150 txog 180 g / m²
• Sab hauv npog hauv daim ntawv xeem ntawm 120 txog 140 g / m²
• Qhov nruab nrab ntawm cov ntawv nruab nrab ntawm 130 txog 150 g / m²

Cov lus qhia ntawm cov kua nplaum:

• Hom nplaum: kub yaj.
• Qhov nplaum ntawm 170 ° C: 900 - 1100 mPas.
• Lub sijhawm nplaum nplaum: luv.
• Lub sijhawm qhib: nruab nrab.
• Kub ua haujlwm: 150 -190 ° C.

Daim ntawv teev nqi:

Kev muag khoom:

Payment : 50% tso nyiaj ua ntej nrog kev kos npe, sib npaug ua ntej xa khoom.

Tus me nyuam lub sij hawm : Feem ntau 5 lub hlis EXW - txij li thaum tau txais kev txiav txim & them nyiaj ntawm 30% ua ntej tso nyiaj thiab xa tag nrho cov qauv thiab cov ntaub ntawv qhia txog kev suav (tsis suav lub Yim Hli & Lub Kaum Ob Hlis).

Ntim : Tsis suav nrog

Tus nqi xa khoom : Tsis suav nrog

installation : Tsis suav nrog

warranty :12 muaj. Nws raug cais tawm los ntawm kev lees paub cov ntaub ntawv ntawm ib txwm hnav, kev puas tsuaj los ntawm kev siv tsis raug, vim kev saib xyuas tsis zoo lossis tsis muaj kev saib xyuas thiab kev puas tsuaj los ntawm kev hloov kho tsis cuam tshuam los ntawm peb cov kws tshaj lij. Kuj tseem tsis suav nrog cov khoom siv hluav taws xob, raug rau lawv tus kheej cov tuam txhab kev lav phib xaub (saib tag nrho cov nqe lus ntawm kev lag luam nyob rau hauv cov ntsiab lus ntawm warranty).

Tsis suav nrog:

• Kev sib txuas rau lwm yam khoom siv
• Cov khoom siv ntxiv thiab kev xaiv yog tias tsis suav nrog tus nqi
• Tshuab positioning
• Cov qauv tsim thiab lawv cov kev hloov kho
• Cov ntawv pov thawj tshuaj xyuas uas tau muab los ntawm cov koom haum tswj tau pom zoo
• Txhua yam tsis tau hais meej meej hauv qhov kev thov