CIP-102: Yekuchenesa uye sanitizing chiteshi 2 × 100 malita (iyo nhare CIP muchina)

Mobile CIP chiteshi 2×100 marita | Kuchenesa-Mu-Nzvimbo muchina

Zvishandiso zvekuchenesa uye kuchenesa midziyo, hoses uye nzira dzepombi mumabiki uye zvimwe zvidyarwa zvinogadzira chikafu, zvine matangi maviri 100 malita, pombi uye kudziyisa.

Iyo CIP-102 imuchina unofamba kuenda kuhutsanana uye kuvharisa ngarava nemigwagwa yepombi. Iyi ihurongwa hwakazara hwekushambadzira uye zvimwe zvirimwa zvinogadzira chikafu: Cleaning-In-Place. Midziyo yeCIP inopa kupisa uye kutenderera kwealkaline uye asidhi mhinduro uchishandisa pombi kuburikidza nepombi system, hose uye sanitary shower inopfapfaidza sanitary kemikari mhinduro pamadziro emukati emudziyo wakachena. Chishandiso ichi chine midziyo miviri yakapatsanurwa ine zita rekuti 100 litres uye imwe neutralization mudziyo (53 l), imwe centrifugal pombi, magetsi control panel, manual mavharuvhu uye ese ekuisa pombi zvakare. Digital tembiricha kutonga mumhando 0-60 °C (optionally kusvika 80°C ine yakakosha pombi chisimbiso). Mhando iyi yechiteshi cheCIP inokurudzirwa kuchenesa uye kucheneswa kwematangi ekuvirisa, matangi ekuchengetera, matangi emvura ane huwandu kubva pa0 kusvika ku4000 litres uye nzira dzese dzepombi uye zvimwe zvivakwa zvinosangana nezvinwiwa kana chikafu.

CIP unit ine yekuchenesa mhinduro mumatangi maviri e100L uye 53L neutralizing ngarava

Iyo principe yekuchenesa uye sanitizing maitiro inoenderana nekutenderera kwealkaline kana acid mhinduro kuburikidza nesanitary shawa ichimwaya pamidziyo yemadziro uye munzvimbo yayo. Iyo inoshongedzerwawo neyekuyerera ine dhiraidhi dhizaini yetembiricha inotangira pa0 ° C kusvika 80 ° C.

CIP-102 ine matangi maviri akakosha ealkaline uye acid mhinduro uye imwe mudziyo unoshandiswa kusagadzirisa mhinduro. Kutenderera kweiyo sanitary mhinduro kunopihwa nepombi uye nehurongwa hwekubatanidza hoses.

Mabasa emidziyo (3):

Iyo midziyo CIP-102 yakaiswa mune yakaoma furemu inopihwa nemavhiri anokiya. Chishandiso chakashandiswa isimbi isina chinhu 1.4301 (AISI 304) kana 1.4404 (AISI 316) zvinoenderana nesarudzo yakasarudzika. Midziyo (midziyo) haina kuvharirwa.

Tsananguro yekuchenesa-sanitizing kutenderera

Iyo yekuchenesa-sanitizing kutenderera kazhinji ine aya matanho:

1. Pre-rinsing  - kuchenesa michina yekugadzira uchishandisa inotonhora kana inopisa mvura.
2. kuchenesa - kuchenesa michina yekugadzira uchishandisa mvura inopisa inotenderera.
3. Rinsing - kuchenesa zvakakwana zvigadzirwa zvekugadzira uchishandisa mvura inotonhora kana inopisa.
4. Chemical disinfection (hutsanana) - kuwacha tekinoroji uchishandisa alkaline uyezve acid sanitizing mhinduro pane yaunoda kusangana.
5. Rinsing - kuchenesa zvakakwana zvigadzirwa zvekugadzira uchishandisa mvura inotonhora kana inopisa.
6. Neutralization - inoitwa mushure mekupedza kwakawanda kuchenesa uye sanitizing macircule - kusanganisa alkaline uyezve acidic sanitizing mhinduro yekuwana kwazvakarerekera pH yemhinduro uye kwavo kubuda kune chiteshi.

Mamwe ruzivo: Zvese nezve maitiro Cleaning-In-Place

Dimensons

Tsanangudzo yemuchina weCIP:

Main control zvinhu uye matangi:

(Inoshanda chete kumuchina weCIP wakashongedzerwa neiyo manual control system)

Parameters

• Upamhi 1 426 mm
• Kureba 1 550 mm
• Kudzika 810 mm
• Mudziyo na NAOH 100 l
• Mudziyo pamwe H2SO4 100 l
• Bhaira 12 l
• Kuchenesa zvinhu 2x 2200 W
• Neutralization mudziyo 53 l
• Kugovera pombi DN 40
• Zvombo (zvinobuda / zvinoiswa) DN 40, 1.4301
• Centrifugal pombi, mhando EBARA CD / I 90/10 IE3, 0,75kW 90 l / min, 230V / 50Hz (AISI 316L)
• Magetsi switchboard
• Kubatana kukuru kwemagetsi 3 * 400V / 50Hz 16A
• Dunhu mudariki 230V 16A
• Dhijitari mutongi Dixel XR 10 D
• Contactor yekudziya 230V 16A
• Motokari inotanga 230V
• Ongorora NTC 6 mm
• Tambo 5x 2.5 5m
• Zviyero zvekutakura: 1800 x 1000 x 1800 cm (kureba) / 250 kg

Pipe yekubatanidza:

(Standard vhezheni - zvese zvinongedzo zvinogona kunge zvakasiyana mhando nezvinodiwa nemutengi)

garandi

• Midziyo CIP 102 mwedzi 36
• Kuiswa kwemagetsi mwedzi makumi maviri nemana
• Pombi 24 mwedzi

zvinhu

• Shanduro CIP-102-304 : Pump zvikamu zvemukati nemakamuri ekudziya zvinogadzirwa kubva pasimbi isina tsvina AISI 316. Zvipombi, fittings, furemu nematangi zvinogadzirwa kubva pasimbi isina chinhu AISI 304.
• Shanduro CIP-102-316 : Zvese zvikamu zvinoitwa nesimbi isina chinhu AISI 316.

Tekinoroji chirongwa cheCIP-102 chiteshi chakabatana netangi rekunze chinofanira kucheneswa nekushambidzwa

1. Nhema dzakatarwa - zvakajairika zvishandiso zveCIP chiteshi
2. Bhuruu yakanyorwa - yakasarudzika yekuzvichenesa kit (inoshandiswa pakuzvichenesa kweCIP chiteshi)
3. Orange yakanyorwa - sarudzo hose yekuchenesa kit (inoshandiswa kuchenesa hoses nemapombi)

Midziyo yakajairwa (nhema nhema):

• Tangi A: Chine alkaline mudziyo wealkalic kuchenesa-hutsanana hweese mabhureki zvigadzirwa
• Tangi B: Acid mudziyo weacidic yekutsvaira-hutsanana hweese mabheriya ekushandisa
• Tangi C: Neutralizing mudziyo wekusagadziriswa kweasidhi uye alkaline mhinduro vasati vadururira mudraini
• Pump: Kutenderera pombi EBARA
• Heaters: Magetsi kudziyisa zvinhu mumakamuri akapatsanurwa
• F1: Inokodzera-armature kubatanidza hose yeiyo sanitizing solution inlet (dzoka kubva kune sanitized tank)
• F2: Inokodzera-armature kubatanidza hosipaini yeiyo sanitizing solution nzira (kumwaya tangi yakashambidzwa)
• F4: Inokodzera-armature kune yekubatanidza hosipa yekuzadza iyo CIP nemvura
• V11: Valve yekuzadza tangi A
• V12: Valve yekuzadza tangi B
• V21: Valve yekukweva sanitizing solution kubva kuTank A kuenda kupombi
• V22: Valve yekukweva sanitizing solution kubva kuTank B kuenda kupombi
• V31: Valve yekudonhedza iyo Tank A.
• V32: Valve yekudonhedza iyo Tank B
• V1: Valve kuvhura / kuvhara iyo sanitizing solution inlet (kuchenesa tangi)
• V2: Valve kuvhura / kuvhara kwenzvimbo yekuchenesa solution (kuchenesa tangi kana pombi kana pombi)
• V4: Valve kuvhura / kuvhara kweinopinda mvura
• V6: Valve yekudonhedza iyo Tank C

Kuzvichenesa kit (yakasarudzika michina):

• V12: Valve yekusveta sanitizing solution kubva kuTank C kuenda kupombi
• V51: Valve yekuchenesa iyo Tank A.
• V52: Valve yekuchenesa iyo Tank B
• Bhora rekumwaya mutangi A
• Bhora rekumwaya mutangi B

Kuchenesa hosi hit (sarudzo yemidziyo):

• F2: Inokodzera-armature kune yekubatanidza hose yeiyo sanitizing solution nzira (kuchenesa hosipaipi kana pombi
• F3.
• V2: Valve kuvhura / kuvhara kwesanitizing solution inlet (kuchenesa hosipaipi kana pombi)
• V3: Valve kuvhura / kuvhara kwenzvimbo yekuchenesa solution (kuchenesa hosipaipi kana pombi)
• V5: Kuparadzanisa vharuvhu yekushandisa yekuchenesa hosipaipi nemapombi

Zvingasarudzika zvishandiso - mitengo:

Maximal tembiricha yemakemikari mhinduro:

• Tembiricha yemakemikari zvinogadzirisa zvakanyanya 60 ° C ... inosanganisirwa mumutengo wekutanga
• Tembiricha yemishonga inogadzirisa inokwana 80°C … muripo wepombi yakakosha seal … 290 Eur

Insulation yematangi (kuchengetedza simba remhepo inopisa mhinduro)

• Kuchengetedzwa kwematangi ane chicherwa mvere uye bhachi rekunze rakagadzirwa neAISI 304… .. 753 Eur (1 tank) / 1355 Eur (2 matangi)
  
• Kuchengetedzwa kwematangi ane chicherwa mvere uye bhachi rekunze rakagadzirwa neAISI 316… .. 1129 Eur (1 tank) / 2032 Eur (2 matangi)

Kuzvichenesa paketi (zvinhu zvebhuruu pane CIP scheme)

• Yako yekuzvichenesa-packet yakagadzirwa neAISI 304… 821 Eur
• Yako yekuzvichenesa-packet yakagadzirwa neAISI 316… 1232 Eur
• Anotenderera misoro yekupfapfaidza (pachinzvimbo iyo static pfapfaidzo misoro)… 282 Eur

Kuchenesa hose set (izvo zvinhu zveorenji pane CIP scheme)

• Hose yekuchenesa packet yakagadzirwa neAISI 304… 667 Eur
• Hose yekuchenesa packet yakagadzirwa neAISI 316… 1000 Eur

Flow speed regulation:

• Frequency controller yepombi yekumhanyisa regulation (isina chiyero chekuyerera kwekuyerera) … 810 Eur
• Frequency controller yekumhanya kwepombi ine chiyero chekuyerera - kuseta kweinoda kudzikama kuyerera kumhanya kunogoneka ... 2110 Eur.

Conductivity mita:

Chiyero chemuchina wekufambisa mvura (conductivity meter) chishandiso chinobvumira kutarisa mashandiro emagetsi aripo iye zvino mumakemikari. Uchishandisa tafura yekushandura, zvinokwanisika kuisa kukosha kwemagetsi aripo iye zvino mu mS/cm ku pH yemakemikari uye nokudaro kutarisa huwandu hwemvura iri mu alkalic ne acidic solution. Kana huwandu hwacho hukadzikira pasi pe critical value, zvakakosha kuwedzera huwandu hwemvura nekuwedzera concentrated acid kana lye.

Tinopa mhando mbiri dzemaseti ane sensor yekufambisa magetsi uye chikamu chekuratidza kukosha kwenhamba:

• MTES77 Conductivity meter (chigadzirwa chehunyanzvi chekuEurope chinokurudzirwa chine hungwaru hwakavimbiswa uye parameters dzehunyanzvi): Mettler Toledo EasySense77 conductivity sensor (0.2 - 400mS/cm) ine Transmitter M200 numeric display unit  … 3980,- Maeuro

• Mita yekufambisa yeXNQEC100 (chigadzirwa cheChinese chakachipa chemugadziri asingazivikanwe chine hunyanzvi hunoshandiswa, chisina vimbiso yematanho ehunyanzvi): sensor yekufambisa (2 - 200mS/cm) ine JISHEN CM230S nhamba yekuratidza.  … 880,- Maeuro

Ruzivo rwakawanda nezve sensors dzekufambisa magetsi:

Sensor yeXNQEC100 conductivity yakachipa haina kugadzirirwa kushandiswa kweCIP nehunyanzvi inoda kunyatsoongorora pH yemakemikari aripo. Tinokurudzira kusarudza sensor yeXNQEC100 conductivity semuchina wekuyera chete unobvumidza kuona kana mishonga yemakemikari iri mumamiriro akanaka kana akaipa (kuti usarudze kana mushonga unotevera wemakemikari wakakosha uchidikanwa).

Chinoongorora XNQEC100 chakagadzirirwa kuratidza kukosha kwechiratidzo chete, nekutsauka kwekuyera kwechiyero kweinenge ±10%, zvichienderana nehuwandu hwekusvibiswa kwechinoongorora. Kuti uwane kuverenga kwakarurama, zvakakosha:
- geza purobe nguva dzose uchishandisa kuyerera kweropa
- shandisa mishonga yekuchenesa ine alkaline uye acidic
- wozogeza pombi zvakanaka nemvura inopisa

Kune masisitimu eCIP ehunyanzvi anoda kuyerwa kwakanyatsojeka, kufambiswa kwemagetsi kwemhinduro dzemakemikari, sensor yetoroidal yakavharwa (Mettler Toledo MTES77, IFM LDL220) ndiyo yakakodzera zvakanyanya kubva pakuona kwetekinoroji.

CIP-AM2 : Automatic control system yeCIP-102/202

CIP-AM2 ndeye otomatiki kudzora sisitimu yenhare Kuchenesa Munzvimbo masisitimu ane matangi maviri. Iyo otomatiki inosanganisira mabasa ese anodiwa kuchenesa uye kucheneswa kwemidziyo yese uye nesarudzo zvakare mapaipi nemapombi mubikitari uchishandisa chirongwa chakakosha, ma sensors, mavharuvhu emota uye PLC indasitiri komputa ine isina-kubata kuratidza.

Shanduro yakakosha ine otomatiki control system yakavakirwa paSiemens Simatic S7-1200 PLC:

Nei uchishandisa iyo CIP yekuchenesa uye kushambidzika kwemidziyo yekubikira?

Kubatsira kwenzvimbo dzedu dzeCIP zvichienzaniswa neyakareruka yekuchenesa uye sanitatizing tekinoroji nepombi:

1. Basa shoma rekugadzirira: Mhinduro dzekuchenesa dzinogara dzakagadzirirwa mumidziyo yeCIP uye dzinowanikwa mune inodikanwa dhiringi yezvakawanda zvekuchenesa uye sanitizing macircule. Kugadzirira kwavo pamberi pega yega yekuchenesa uye sanitizing kutenderera hakudiwe.
2. Kuwedzera kuchengeteka kwebasa: Kuganhurira kuwanda kwekubiridzira ne sanitizing mhinduro kunoderedza mukana wekupisa anoshanda kana achibata akadzika acid uye alkalis.
3. Kuchengetedza nguva nesimba: Kuenderera nekupisa kwekuchenesa uye kugadzirisa mhinduro panguva yekuchenesa uye kugadzirisa masisitimu uye kuachengeta pane yakatarwa tembiricha inowedzera zvakanyanya kugona kwekuchenesa uye hutsanana, zvichikonzera nguva yekuchengetedza mashandisirwo emidziyo uye kuchengetedza kwemagetsi kushandiswa. Yese nzira yekuchenesa, pombi mashandiro, kudziyisa kwemasanitizing mhinduro nemvura, iwo ese anotora zvakanyanya kushoma nguva, inoda kushoma basa revanhu uye simba remagetsi.
4. Kubudirira kwepamusoro kwekuchenesa uye utsanana: Zvichienzaniswa nekuchenesa nekuchenesa michina yekugadzira chikafu neyakareruka kutenderera pombi kuchine tembiricha imwechete yemhinduro dzekuchenesa panguva yese yeCIP kutenderera, kana yedu CIP unit ichishandiswa pakuita uku. Kuchenesa uye kushambidzika nemvura inopisa uye mishonga yekuuraya utachiona inoshanda zvakanyanya kupfuura nzira imwechete ine inotonhorera mhinduro, uye nekudaro midziyo nemidziyo zvakachena zvakaringana mushure mekutapura utachiona nekuwacha uye zvakare hazvina ma organic uye zvimwe zvisina kuchena, izvo zvinodikanwa kwete chete indasitiri yekubika asiwo mune chero chimwe chinwiwa kana chirongwa chekugadzira chikafu. Ichi chinodikanwa chekutevedzera zvinodiwa zveutsanana zviri pamutemo.
5. Yakareruka uye inoshanda neutralization yeacid uye alkaline mhinduro mushure mekushandisa: Neutralizing mudziyo (chikamu cheCIP chiteshi) inobvumira nyore, zvakachengeteka uye zvachose kudzikisira iyo yakashandiswa acid uye alkaline sanitizing mhinduro usati wadira mumugwagwa. Inosangana zvizere nezvinodiwa nemitemo yekuchengetedza nharaunda uye inodzivirira kukuvara kwenzira dzetsvina nezvimwe zvikamu zvekuvaka. Zvakare, izvi zvinowedzera chengetedzo pakubata yakashandiswa yekuwacha uye sanitization mhinduro.

Mashini anoshanda sei?

Kuzvichenesa - Kuchenesa mudziyo 1

1. Bvisa mudziyo no.1 mugaba no.3 nekuvhura G vharuvhu.
2. Vhura vharafu A uye vharuvhu D wotanga pombi Mhinduro yehutsanana kubva mumudziyo 2 ichashambidza chigadziko 1 kukanda bhora rehutsanana mukati mekapu 1.
3. Mushure mekuendesa mhinduro yese kubva mumudziyo 2 kupinda mumudziyo 1 bvisa pombi uye vhara mavharuvhu A uye D.
4. Chinjana mhinduro kubva mumudziyo 1 kudzokera mumudziyo 2. Vhura vharuvhu C uye vharuvhu H wotanga pombi.
5. Mushure mekuendesa mhinduro yese kubva mumudziyo 1 kupinda mumudziyo 2 bvisa pombi uye vhara mavharuvhu C uye H.
6. Chinja mhinduro kubva mumudziyo 3 ichidzokera mumudziyo 1. Vhura Valve E uye vharuvhu ini wotanga pombi.
7. Mushure mekuendesa mhinduro yese kubva mumudziyo 3 kupinda mumudziyo 1 bvisa pombi uye uvhare mavhavha E neni.

Kuzvichenesa - Kuchenesa mudziyo 2

1. Dururira mudziyo no.2 mugaba no.3 nekuvhura F vharuvhu.
2. Vhura vharafu B uye vharuvhu C uye utange pombi. Mhinduro yehutsanana kubva mumudziyo 2 ichashambidza chigadziko 1 kukanda bhora rehutsanana mukati memudziyo 1.
3. Mushure mekutamisa mhinduro yese kubva mumudziyo 1 kupinda mumudziyo 2 bvisa pombi uye vhara mavharuvhu B naC.
4. Chinjana mhinduro kubva mumudziyo 2 kudzokera mumudziyo 1. Vhura vharuvhu D uye vharuvhu ini wotanga pombi.
5. Mushure mekuendesa mhinduro yese kubva mumudziyo 2 kupinda mumudziyo 1 bvisa pombi uye uvhare mavhavha D neni.
6. Chinja mhinduro kubva mumudziyo 3 kudzokera mumudziyo 2. Vhura Valve E uye vharuvhu H uye utange pombi.
7. Mushure mekuendesa mhinduro yese kubva mumudziyo 3 kupinda mumudziyo 1 bvisa pombi uye vhara mavharuvhu E naH.