Catalogue » CPT : Cider production technology » BFP : Flow-through pasteurisers » PFL-2000 : Flow-through pasteuriser 2000L/hr

PFL-2000 : Flow-through pasteuriser 2000L/hr

 54957 excluding tax

The PFL-2000 is a flow-through pasteuriser designed for pasteurizing of beer, cider, wine, sparkling wine, juice or similar carbonizated beverages of beverages before their bottling or filling into kegs or bottles. Production capacity from 1000 to 2000 liters per hour.

Description

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The PFL-2000 is a flow-through pasteuriser designed for pasteurizing of beer, cider, wine, sparkling wine, juice or similar carbonizated beverages of beverages before their bottling or filling into kegs or bottles. Production capacity from 1000 to 2000 liters per hour.

 

Main features:

  • Beverage flows in the tubular spiral which is surrounded by hot water.
  • All parts in contact with a beverage are made of stainless steel.
  • As the spiral is integrated in the pasteuriser this means saving of space and prevention of heat loss by pumping the water in an external heat exchanger.
  • Saving of heating energy by up to 20%.
  • Automatic beverage temperature control.
  • Automatic control of the pasteurization time.
  • Automatic water temperature control.
  • Automatic regulation of beverage output temperature
  • Mounted on stainless steel main frame
  • Fast and easy cleaning using an external CIP station

 

Pasteurization parameters :

  • Maximal allowed volume of carbondioxide saturation: 6g of CO2 / liter
  • Maximal flow speed of beverage: 2 000 liters/hr – This value can be changed by operator.
  • Input temperature: from +2°C up to +6°C – This value can be changed by operator.
  • Output temperature: from +2°C up to +20°C – This value can be changed by operator.
  • Pasteurization temperature: Recommended 72°C (+/- 2°C) – This value can be changed by operator.
  • Pasteurization time: Recommended 20 sec – This value can be changed by operator.

 

Technical parameters :

  • Dimensions: 2 600 x 1 300 x h 2 500 mm
  • Electric power consumption: 10.5 kW
  • Pressurized air consumption: 3 500 Nl/hr @ 8 bar
  • Water consumption in CIP mode: 3 000 l/hr

 

Standard equipment includes :

  • Stainless Steel Centrifugal Feed Pump
    • Made of stainless steel AISI 316
    • Flow speed: 1000 – 2000 liters / hr
    • Pressure on output: 5 bar
  • Pipe heat exchanger :
    • Temperature cycle: Recommended : Input = 4°C, Pasteurization = 72°C, Output = 4°C
    • The pipes of the heat exchanger are made of stainless steel AISI 316
    • The heat exchanger frame is made of stainless steel AISI 304
    • Connection of the exchanger with the fittings  DIN 11851
    • Efficiency 85%
  • Unit for the production and circulation of hot water:
    • Dimensioned for steam connection – Steam pressure 4 bar
    • Manually operated valve for steam
    • Steam filter
    • Pneumatic modulating valve with electro-pneumatic adjustment
    • Condensate outlet
    • Passage indicator
    • Stainless steel check valve
    • Thermostat with manual adjustment
    • Filling equipment
    • AISI 304 stainless steel water accumulator
    • Vent valve
    • Stainless steel pressure gauge
    • Two thermometers with a scale of 0 to 100 ° C
  • Mixing part:
    • Pneumatic valve
    • Control unit
    • Welded DIN connections
  • Backup pressure control group:
    • 2 pcs pressure sensors: DIN fittings, liquid separator, scale 0 – 16 bar
    • 2 pcs pressure gauges: DIN fittings, liquid separator, stainless steel container filled with glycerine, scale 0 – 16 bar
    • 1 pc back pressure control valve: electro-pneumatic, DIN fitting, 4-20 mA control
    • 1 pc deflection group: pneumatic valve with sanitary lock, control group, DIN fittings
  • Cooling temperature control group
    • 1 pc manually operated stainless steel valve
    • 1 pc stainless steel check valve
  • Control panel:
    • Electrical distribution box with SIEMENS automatic control of the pasteurization and cleaning of the pasteurization equipment
    • Electronic regulator of pasteurization temperature and outlet temperature
    • Recording system  :
      • Pasteurization temperature
      • Output temperature of beer
      • Pasteurization times
      • Pressure difference
    • Universal inputs for writing all measured variables
    • Three digital inputs
    • Four relay outputs
    • Protecting data in internal memory and memory card (mechanically blocked)
    • Siemens electromechanics
    • Main switch with door lock
    • Power supply
    • Protective elements for protection of auxiliary circuits
    • Three pumps, max. 2.2 kW
    • Control elements:
      • 1 electrovalve and 1 pc limit switch
      • 1 security thermostat
      • 2 analog pressure sensors
      • 1 pc PT100 temperature sensor
      • 1 pc modulating valve
      • Frame made of stainless steel profiles AISI 304, including hydraulic and pneumatic connections
  • Main frame of the the machine:
    • Made of AISI 304 stainless steel
    • Includes pneumatic, hydraulic and electrical connection of machine parts

 

Recommended accessories :

I.  BBTVI-2000C Cylindrical pressure tank 2000 liters : Buffer tank connected on the output of the pasteuriser

Necessary for ensuring the constant beverage flow speed during full pasteurization cycle.

MBTVI-24000C Pressure cylindrical tank to maturation of beer/cider – vertical, insulated 20000/21800L

 

II.  ESG-120MWT Electric steam-generator compact 120kg/hr : Steam unit connected on the heating circuit of the pasteuriser

esg 120mwt electric steam generator 300x300 - PFL-2000 : Flow-through pasteuriser 2000L/hr - bfp, pfl

 

Recommended services :

Installation and commissioning work  … 500,- € for every day.

Usually 7 days is needed

 

The standard delivery does not include :

Heating:

  • Heating media: steam
  • Steam pressure: 3 bar
  • Steam consumption: 60 kg at startup, then 30 kg / hour. @ 3 bar (recuperation 85%)

Cooling:

  • Media: glycolic solution
  • Input temperature: -1 ° C
  • Output temperature: + 4 ° C
  • Cooling power: 10,000 kcal / hr.

Connections :

All needed connections to water, electricity, compressed air (compressor not included), connection to steam-generator (not supplied) and cooling unit (not supplied).

 

Delivery time :

  • Usually 120 days from first payment

 

Warranty time :

  • 12 months

 

Additional information

Weight 1100 kg
Dimensions 2600 × 1800 × 2400 mm

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