CCTM-3000A3 is a pre-configured modular cylindrically-conical fermentation tank CCTM-3000 in recommended configuration A3. This tank has effective volume 3000 liters and total volume 3633 liters and it is designed for the fermentation, maturation, storage, filtering, bottling of beer, cider, wine and other beverages, according on selected type of the basic tank (see a tab bellow). Made of stainless food steel DIN 1.4301 (AISI 304).
This description, offer and price includes a fully equipped tank in A3 configuration. The CCTM-3000A3 tank consists of the BASIC TANK CCTM-3000BT and the additional equipment and accessories described in the section “A3-set included equipment” .
We produce the CCTM-3000A3 in six production variations according to its equipment and quality level :
I. SQ standard quality – inner surface : 2B cylinder, 2J cone ; outer surface 2B, brushed welds, welded outer stainless steel sheets
I-1 CCT-MLP-SQI (Standard Quality / max 0.5 bar / cooling jacket/ insulated )
I-2 CCT-MHP-SQI (Standard Quality / max 3.0 bar / cooling jacket/ insulated/ all pressure tests and PED 2014/68/EU certificate)
II. HQ – high quality – inner surface : 2J cylinder, 2J cone ; outer surface 2B, brushed welds, welded outer stainless steel sheets
II-1 CCT-MLP-HQI (High Quality / max 0.5 bar / cooling jacket/ insulated)
II-2 CCT-MHP-HQI (High Quality / max 3.0 bar / cooling jacket/ insulated/ all pressure tests and PED 2014/68/EU certificate)
III. TQ – top quality – inner plates polished 2J, outer surface polished 2J, polished welds, welded outer stainless steel sheets
III-1 CCT-MLP-TQI (Top Quality / max 0.5 bar / cooling jacket/ insulated)
III-2 CCT-MHP-TQI (Top Quality / max 3.0 bar / cooling jacket/ insulated/ all pressure tests and PED 2014/68/EU certificate)
The CCTM-3000A3 is assembled in Czech Republic of stainless steel material with food-production compliance certificate.
Description of the CCTM-3000A3 modular cylindrical-conical tank in A3 configuration :
Modular cylindrically-conical tanks CCT-M are very versatile products from our production portfolio that enable freely assemble the beer production tank to a configuration that is momentally required by user with respect to the intended use. That actual configuration of the tank can be changed at any time to any other configuration using expansion accessories and their combinations.
About the A3 configuration
The A3 configuration is a simplified set of the CCT-M tank (without a filling level indicator), that allows a controlled fermentation of beer, cider, wine, sparkling wine, must, lemonade and other similar beverages.
If the tank is equipped with a safety valve 0.5 bar (non-pressure vessels that do not require a certification by the European Directive PED 2014/68/EU), then the tank is suitable for the production of non-carbonized beverages (wines, ciders, soft drinks), but also for the main fermentation process of beer, cider or sparkling wines.
If the tank is equipped with a safety valve 3.0 bar and certified according to PED 2014/68/EU, it can be used for both fermentation and maturing process of all carbonizated beverages. The configuration 3.0 bar is suitable for controlled fermentation and maturation (under pressure) of all kinds of beer, cider and carbonized wines.
Equipment of the tank allows you to set the required pressure in the tank and also monitoring of the actual pressure while the fermentation process is indicated by bubbling CO2 gas through water in the fermentation lock. Everything you need is included in the adjustable pressure valve (optional accessory). For the production of non-fermented beverages the adjustable pressure valve is not necessary accessory (it may be excluded from the configuration).
The tank is also equipped with a fixed or rotating shower head (spray ball) with a pipe connection for easy washing and sanitizing tank using the CIP station (optional equipment).
The sample valve (optional accessory) allows collection of beverage product samples to their analysis. The fermentor may be equipped also with the carbonization candle (optional accessory) with porous stone to additional carbonation of beverages with carbon dioxide before the final bottling process, using the multiport MT-DN40. The same multiport may be used also for additional flavouring cold beer with natural hops, when some special types beer (EPA, APA, IPA) are produced in the fermentation tank. The port is also available for connection of the flotation machine (optional equipment) that is needed during the juice or cider production for purifying of the product.
The only difference in comparison with the configuration A1 : The tank in A3 configuration includes the dismountable pipes RO1 and DO1 with flap-valves for easy access to the tank with filling and draining hoses. Both of these pipes should be dismounted and cleaned before each use.
A placing of the output pure product valve and the draining valve on the end of the long pipes is the usual location of the valves on the tanks of most manufacturers.This configuration is suitable for all customers who prefer comfortable handling when connecting and disconnecting the hoses.
Dimensions of the basic tank and the cooling jacket scheme :
CCTM-3000 Dimensional parameters
|Usable volume [liters]||3000|
|Total volume [liters]||3633|
|H – Total height [mm]||3764|
|Hv – Tank body height (height of the vessel) [mm]||3214|
|H1 – Cylindrical part - height [mm]||1500|
|H2 – Conical part - height [mm]||1299|
|Hf – Headroom of bottom throat above the floor [mm]||450|
|Di – Inner diameter [mm]||1500|
|D – Total diameter [mm]||1600|
|Weight of empty tank [kg]||923|
|Weight of full tank [kg]||4523|
Note: The manufacturer reserves the right to change the dimensions of the tank according to current availability of stainless steel plates, bottoms and other construction material. A customer always will receive a drawings of ordered tank before the production of the tank to confirmation of all dimensions and parameters.
Description of the basic tank for the CCT-M cylindrical-conical tank modular system :
Standard properties and equipment of the basic tank :
|Description of the standard equipment for CCT-M modular fermentation tank 3000 / 3633 liters||Included|
|Maximal alowed pressure (depends on version)||0.5bar / 3.0bar|
|Pressure vessel certificate (only in 3.0 bar version)||PED 2014/68/EU|
|Material||DIN 1.4301 / AISI 304|
|Surface inside (cylinder + cone) in the SQ design||2B+2C / brushed|
|Surface inside (cylinder + cone) in the HQ design||2C+2C / polished|
|Surface inside (cylinder + cone) in the TQ design||2C+2C / polished|
|Surface outside (cylinder / cone) in the SQ design||2B+2B / brushed|
|Surface outside (cylinder / cone) in the HQ design||2B+2B / brushed|
|Surface outside (cylinder / cone) in the TQ design||2C+2C / polished|
|CT/CJ1 – Cooling jacket in the cylindrical part – terminated by welded pipes with outer thread||1 zone > 60% / 2x G 1″|
|CT/CJ2 – Cooling jacket in the conical part- terminated by welded pipes with outer thread||1 zone > 40% / 2x G 1″|
|HE – Transport hinges – lifting lugs for transport in tow||2 pcs welded on dome part|
|IM – Service door (manhole) with arm – only in 0.5 bar version||side-oval 450x350mm 1.0bar|
|IM – Service door (manhole) with arm – only in 3.0 bar version||side-oval 450x350mm 3.0bar|
|BT – Bottom fitting for product inlet/outlet (connection thread)||DN150 / NW150 / DIN11851|
|CP – Cleaning-sanitizing pipe connection (connection port)||DN25 / NW25 / DIN32676|
|SB – Cleaning spray ball (connection port inside the tank)||DN25 / NW25 (split pin)|
|ST – Sampling port – optional (may be exluded)||DN10 / NW10 / DIN32676|
|TS – Temperature measuring sockets (for each coolin zone)||2 pcs DN9 / NW9 / 320 mm|
|LC – Ladder consoles – hinges for the service ladder||2 pcs – welded|
|SV – Safety valve on tank top (overpressure/vacuum) – only in 0.5 bar version||0.5bar / 0.2bar|
|SV – Safety valve on tank top (overpressure/vacuum) – only in 3.0 bar version||3.0bar / 0.2bar|
|MT – Multifunction port for external devices (connection port) – – optional (may be exluded)||DN40 / NW40 / DIN32676|
|FC – Pipe fixing consoles (for fixing od the CS2 and LIS pipes)||3 pcs|
|AJ – Adjustable legs||4 pcs|
|TP – Type plate on tank||yes|
Optional equipment (accessories for surcharge) of the basic tank
Standard equipment that is included in the A3 configuration of this CCT-M tank
|Description of the standard (always included in the A3 configuration) equipment of this CCT-M tank 3000 / 3633 liters||Included||Alternatives|
TO1 – Bottom disc with tank inlet/outlet pipes
Bottom armature with two throats is a disc mounted on the bottom throat of the basic tank . It includes two welded throats with the TriClamp or DIN connection for joining with the RO1, DO1 or RO2, DO2 parts : The pure-product draining pipe and the filling and draining pipe. The pure-product draining pipe may be fixed or segmented for easy setting level its length according to current yeast level in the tank. Connections inlet/outlet : TC – DIN32676 TriClamp.
|Fixed pipe||Variable pipe|
RO1 – Inlet-drain valve for pure beverage (with valve / without valve)
Extension fitting for connecting the tank to the brewhouse using hoses, pumps, sanitation station, other tanks, bottle filler, keg filler etc. Available with TTV/TDV or without TT/TD a butterfly valve at the end of the arm. Connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling
DO1 – Tank draining pipe (w/wo valve)
SB1 – Shower head for cleaning of the tank
The spray ball to pressure cleaning and sanitizing of inner surface of the tank using water and sanitizing solutions. Two available types – fixed and rotational spray ball. Connection : Split pin on tube DN28,5 (for pipe DN25).
CS1 – Upper sanitary pipe (with valve / without valve)
Pipe to connection of the side sanitary pipe (CS2) and the filling level indicator set (LIS) to the tank. The cleaning water and sanitizing solution flow from the pipe to the spray ball SB1 inside the tank. Two version of the pipe are available : TT – without valve and TTV – with valve (this is recommended for the easy cleaning or disconnection of filling level indicator during the fermentation process). Connections : 2x TT – DIN32676 TriClamp
|Without Valve||With Valve|
CS2 – Side sanitary pipe
Pipe to connection between the upper sanitary pipe (CS1) and next parts : the filling level indicator set (LIS) , the adjustable pressure valve with manometer (RV1) and optionally the CIP cleaning-sanitizing station. The cleaning water or sanitizing solution flows from the CIP station to the spray ball SB1 inside the tank. Two available connections (CIP port) : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling
|Description of the optional (optionally included in the A3 configuration) equipment of this CCT-M tank 3000 / 3600 liters||Recommended||Alternatives|
SV1 – Sample valve
The sampling valve to take samples of the beverage from the tank. Available connection : TC – DIN32676 TriClamp
RV1 – Adjustable pressure valve with manometer
CC1 – Carbonization candle
PFH – Beverage hose splitter
LAD – Ladder
Possible expanding of the CCTM-3000A3 tank
A customer that purchases the tank in A3 configuration may expand the tank later for other accessories and addittional equipment. It means everybody can change the A3 set to any other set (A1 – B2 see bellow). It is very easy because there is needed only to buy and connect other expanding components to the tank.
|Description of the optional equipment for CCT-M A3 modular fermentation tank 3000 / 3633 liters||Recommended||Alternatives|
RO2 – Drain valve for pure beverage
Fitting with the butterfly valve to closing/opening pipe to filling product into tank or outgoing clear product from the tank. This part may be positioned directly under the tank or on the and of the inlet/outlet arm RO1 without valve. This part may be also replaced with the part RO1 with valve. Two available connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling
DO2 – Inlet-draining valve for all content
Fitting with the butterfly valve to completelly draining of the contents from the tank. This part may be positioned directly under the tank or on the and of the inlet/outlet arm DO1 without valve. This part may be also replaced with the part DO1 with valve. Two available connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling
LIS – Filling level indicator set
Other available equipment and accessories for the CCT-M tanks
Water-glycol cooler for cooling more tanks
Water cooler from 0.85 to 72 kW for simultaneous cooling more tanks. You need also use the measuring and temperature control system.
Temperature measuring & control system
Fully equipped temperature measuring and control system for simultaneous cooling more tanks. You need also use some water cooler with cooling capacity according of number and total volume of the tanks.
|On-tank system||Off-tank system|
Compact temperature controller for one tank
Fully equipped compact temperature measuring and control system for cooling one tank (each tank requires one piece of the controller). You need also use some water cooler with cooling capacity according of number and total volume of the tanks.
CIP station – easy cleaning and sanitizing of tanks
The CIP station with usable volume 2×100 liters for cleaning sanitizing and sterilisation of vessels and pipes in the brewery or the cider production line. This type of the CIP station is recommended for the cleaning and sanitizing of tanks with volume from 0 to 4000 liters. The equipment CIP1-100 is installed in a rigid a frame provided with lockable travel wheels.
Hops extractor – the equipment for additional flavouring cold beer with natural hops
Hop extractor – the equipment for dry hopping of beer – adding of hop extract to finalized beer after brewing and fermentation process. Capacity of the hop tank is 60 liters. It is used for dissolving granulated hops in finished beer. Dry hopping does not increase the bitterness of beer, while supporting hop aroma. Efficient extraction of hops, uniform and definable flavoring of beer, it reduce the consumption of hops.
Flotation machine – the fruit juice purifying equipment
The equipment for fruit juice purifying process. Flotation is most suitable way to achieve the clear beverage due to continuous purifying process. On using the method, the juice is firstly saturated with inert gas or air and then the pressure in the tank is released. Thus the releasing air or gas creates fine bubbles that entrain all solid particles in fruit juice and carry them up to the liquid level in the container. Thus the compact cake or foam of solid particles is created on the juice level surface. Only clear beverage stay under the foam.
|Other equipment and accessories for our tanks according of individual customers requirements||Accessories||—|
All recommended configurations of the CCTM-3000 modular tank :
Pre-configured CCT-M sets with the basic tank expanded with the optional equipment :
- Basic tank without optional equipment … basic tanks
- A1 configuration … more about this configuration and A1 tanks
- A2 configuration … more about this configuration and A2 tanks
- A3 configuration … more about this configuration and A3 tanks
- B1 configuration … more about this configuration and B1 tanks
- B2 configuration … more about this configuration and B2 tanks
CCT-M : The comparation of all recommended configurationsComparation table with all recommended sets of the CCT-M modular cylindrical-conical fermentation-maturation tanks. Equipment and features of the recommended configurations.
|Pre-configured sets of CCT-M tanks||A1 set||A2 set||A3 set||B1 set||B2 set|
|Changable to any other CCT-M tank configuration||YES||YES||YES||YES||YES|
|EQUIPMENT - ACCESSORIES|
|TO1 - Bottom armature with two throats||Fixed pipes||Fixed pipes||Fixed pipes||Fixed pipes||Variable pipes|
|RO1 - Pure-product outlet pipe without the valve||-||YES||-||YES||-|
|RO1 - Pure-product outlet pipe with the valve||-||-||YES||-||YES|
|DO1 - Filling-draining pipe without the valve (all content)||-||YES||-||YES||-|
|DO1 - Filling-draining pipe with the valve (all content)||-||-||YES||-||-|
|RO2 - Pure-product outlet flap-valve||-||YES||-||-||YES|
|DO2 - Filling-draining flap-valve||-||YES||-||-||YES|
|SB1 - Shower head (spray ball)||YES||YES||YES||YES||YES|
|CS1 - Upper CIP pipe without the valve||YES||YES||YES||-||-|
|CS1 - Upper CIP pipe with the valve||-||-||-||YES||YES|
|CS2 - Bottom CIP pipe||YES||YES||YES||YES||YES|
|RV1 - Pressure adjusting fermentation apparatus||YES||YES||YES||YES||YES|
|LIS - Filling level indicator||-||-||-||YES||YES|
|SV1 - sample valve||YES||YES||YES||YES||YES|
|CC1 - Beverage carbonation candle||Optionaly||Optionaly||Optionaly||Optionaly||Optionaly|
|PFH - Beverage hose splitter||Optionaly||Optionaly||Optionaly||Optionaly||Optionaly|
|LAD - Ladder||Optionaly||Optionaly||Optionaly||Optionaly||Optionaly|
|FEATURES & FUNCTIONS|
|Fermentation of beer/cider/wine (pressureless)||YES||YES||YES||YES||YES|
|Maturation of beer/cider/wine (under pressure)||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Carbonation of beer/cider/wine||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Non-isobaric filling beverages to the kegs and bottlles||YES||YES||YES||YES||YES|
|Isobaric filling beverages to the kegs and bottlles||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Monitoring of current level of beverage in the tank||-||-||-||YES||YES|
|Adding-removing of the filling level indicator while a beverage is not in the tank||YES||YES||YES||YES||YES|
|Adding-removing of the filling level indicator while a beverage is under pressure in the tank||-||-||-||-||YES|
|Cleaning-sanitizing of the filling level indicator on the tank while a product is not in the tank||-||-||-||YES||YES|
|Cleaning-sanitizing of the filling level indicator on the tank while a product is under pressure in the tank||-||-||-||-||YES|
|Prevention against heating and rotting yeast in uninsulated pipes of the tank||YES||YES||-||-||YES|
|Allowing of a manual cleaning of I/O pipes while a product is under pressure in the tank||YES||YES||-||-||YES|
|Carbonation stone candle compatibility||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Hops extractor - compatibility with the tank||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Flotation machine - compatibility with the tank||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Entire beer production process - compatibility with the tank||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Entire cider production process - compatibility with the tank||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Entire wine production process - compatibility with the tank||YES||YES||YES||YES||YES|
|Entire sparkling wine production process - compatibility with the tank||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version||Only 3bar version|
|Entire fruit juice production process - compatibility with the tank||YES||YES||YES||YES||YES|
Notice : All CCT-M tank and their sets are easy changeable to any configuration according to actual customer needs.
More informations about this product
See more informations about this type of fermentors : CCT-M modular cylindroconical tanks …