PLF-XMP4040-20: Platefilter i rustfritt stål 400 × 400, med 20 stk. polypropylen-platerammer, med pumpe

Stainless steel plate filter 400×400 mm with 20pcs of Moplen (polypropylen) plate frames, with the pump. Designed to be used with the filtration cartons of 400×400 mm.

Dette filtreringssystemet innebærer bruk av filterlag, «kartonger», som er plassert mellom platene med rammer laget av Moplen. Det kan brukes til primær- og sekundærfiltrering av øl, vin eller cider før tapping.
Kan leveres med dobbel filtreringsplate for dobbel filtrering (valgfritt).

Platefiltrene på 400×400 mm er beregnet på profesjonelle vinprodusenter og bryggere. Med sitt større overflateareal har de ikke bare en mye høyere kapasitet enn filtrene på 200×200 mm i liter/time, men også en lengre driftstid (antall liter som kan filtreres før platene må rengjøres/skiftes).

Anbefalt bruk:

The PLF-XMP4040-20 carton filter is used for polishing and sterilising wines, sparkling wines, olive oil, spirits, beer, cider, with low alcohol content and herbal products. This professional machine is designed to work with 20 cartons of 40x40cm size with different filtration characteristics. This will allow you to achieve excellent levels of purification and clarification, with a working rate of up to 2000 litres/hour of wine and 350 litres/hour of olive oil.

The PLF-XMP4040-20 carton filter is specially designed for food liquids, and is designed to preserve all the organoleptic properties of the decanted beverage. Thanks to the inlet and outlet regulation valves and the visual sight glass, you can control the product flow. In addition, it is equipped with taps for purging the air and has the possibility of taking samples of the processed product.

Kjennetegn:

• Totalmål: mm 1350 x 620 x 1220 (h)
• Vekt: 250 Kg
• Number of plate frames: 20 pcs (400 x 400 mm)
• Filtering surface: 3,2 m²
• Hourly production: 1000-2000 L/hr (wine) / 350-500 L/hr (beer) / 180-350L/hr (olive oil)
• Trykk: maks. 3 bar
• Strømforsyning: 220V 50 Hz
• Horisontalt visuelt siktglass ved utgangen
• Plater montert som standard i Moplen

Drikkeplatefiltrene som produseres i to varianter har følgende egenskaper:

1. PLF-XMP4040-20 : Filter 400×400/20 with 20 pcs of stainless steel plates – maximal flow rate 1000-2000 L/hr (wine) / 350-500 L/hr (beer)

Filtreringsoverflate: 3.2 m²

Mål: 1350 x 620 x 1220 (h) mm / 250 kg

2. PLF-XMP4040-40 : Filter 400×400/40 with 40 pcs of stainless steel plates – maximal flow rate 2000-4000 L/hr (wine) / 700-1100 L/hr (beer)

Filtreringsoverflate: 6.4 m²

Mål: 1710 x 620 x 1220 (h) mm / 385 kg

Teknisk beskrivelse :

Disse platefiltrene kan utstyres med separatorplaten for dobbel filtrering. Ved å bruke denne platen kan du samtidig utføre forfiltrering og finfiltrering! Ved dobbel filtrering er det bedre å bruke pappfilterplater og driftstiden er ofte lengre enn ved enkel filtrering.
By using the Moplen filter plate holders and the special rubber seals, the plate filter can be chemically sterilised and cleaned and sterilized.

Komponenter:
E = innløp for væsken som skal filtreres
U = utløp for den filtrerte væsken
UII = utløp for væske filtrert ved dobbeltfiltrering
1 + 3 = toppfilterplateholdere (kun med dobbel filtrering)
2 = moplenplate for dobbel filtrering
4 = tetningshette for dampsteriliseringsutstyr
5 = skueglass
6 = lufteventil + prøvekran
7 = manometer innløp + utløp
8 = filterplateholdere
9 = toppstykket til filterplateholderne

Tips for bruk:

• After assembling the cardboard filter plates and before using the complete filter and cardboard filter plates, first flush with clean water for 10 – 20 minutes then disinfect, preferably with hot water at a maximum of 48 °C (inlet and outlet : see components) for 20 minutes, or by pumping through a disinfectant liquid such as pure alcohol or a permitted disinfectant for 10 – 20 minutes. Once again, flush through thoroughly with clean water to wash out any remnants.
• I begynnelsen av filtreringsprosessen fortynnes de første literene vin/øl med restene av spylevannet. Om ønskelig kan du helle denne vinen/ølet tilbake i tanken med ufiltrert væske. Du kan se gjennom skueglasset når vinen/ølet kommer ufortynnet ut.
• Avhengig av hodet, kan det hende at pumpehuset må fylles. En avskrubar tetningshette er gitt for formålet. Selvfølgelig må du lukke den igjen og starte pumpen etter påfylling.
• Med dobbel filtrering er det vanskelig å bestemme forholdet mellom forfiltre og finfiltre. Erfaring vil vise. Vi anbefaler et forhold på 1/3 forfiltre til 2/3 finfiltre. Dette er imidlertid bare en indikasjon.
• Ved store partier kan du etter en tid også tilbakespyle filterskivene med rent vann for å øke driftstiden.
• After filtering, clean and flush out the entire unit thoroughly with clear water and let everything dry properly. Allow the pump body to discharge via the outlet at its base. Leave both the filling opening and the outlet open for a while so that all moisture can evaporate from the pump body. In this way you will avoid the growth of fungi in the pump body. Also leave all valves in the ‘open’ position.

Moplen (polypropylene) plate frames

and the chemical cleaning and sterilizing the filter

Moplen-platerammer er en profesjonell løsning for drikkefiltrering – de er kjemisk hygieniske og kan brukes til dobbelfiltrering (grovfiltrering + mikrofiltrering).

Moplen (polypropylene) is chemically resistant to most alkaline, neutral, and weakly acidic agents, but it is not resistant to strong oxidizing agents (e.g., concentrated hypochlorites or chromic acid).

Key considerations for sanitization include:

• avoiding concentrated oxidizing agents
• adhering to the recommended concentration of the sanitizing agent
• always rinsing thoroughly with potable water after chemical sanitization

Recommended types of chemical agents :

The following can be used for the safe chemical sanitization of Moplen:

Hydrogenperoksid (H₂O₂)
An active oxidizing agent that is gentle on polypropylene.
Recommended working concentration: 3–5% for standard disinfection.
Contact time: 10–20 minutes, depending on the manufacturer.

Sitronsyre
A weak organic acid, also suitable for removing limescale.
Recommended concentration: 0.5–2% solution.

Alkaline detergents (mildly alkaline)
Liquid detergents with a pH of 9–11, suitable for removing organic soils. Can be usd at warm temperature (max. 40°C), but unsuitable for high concentrations.
Examples: DeLaval Dish Cleaner or Foam Cleaner.
Dosage: 0.5–3% solution (5–30 ml/l of water), depending on the level of soiling. Quaternary ammonium compounds (QACs)

Broad-spectrum disinfectant suitable for food-contact surfaces.
Recommended concentration: according to manufacturer instructions (typically 0.1–0.5% working solution).
Thorough mechanical cleaning is required prior to using QACs.

Chemical sanitization procedure

1. First, mechanically clean the filter to remove dust and coarse debris; optionally, shortly rinse with water at a maximum temperature of 90°C.
2. Prepare the sanitizing working solution exactly according to the manufacturer’s recommended concentration.
3. Thoroughly wet the entire frame and filter surface with the sanitizing solution; the solution may be circulated or the filter immersed in it.
4. Allow to act for the recommended time (usually 10–30 minutes).
5. After the contact time has elapsed, rinse thoroughly with potable water (min. 5 L, depending on filter size) to remove any chemical residues.
6. Allow the filter to dry completely; do not expose to high temperatures (>50°C) or direct sunlight.

Ytterligere anbefalinger

• Product rotation: During regular sanitization, it is advisable to alternate between types of disinfectants (e.g., H₂O₂ and QACs) to minimize microbial resistance.
• Safety: Wear gloves and protective eyewear when handling sanitizing chemicals.
• Material limitations: Do not use strong oxidizing agents, concentrated hypochlorites, perchloric acid, or chromic acid.
• Effectiveness monitoring: Under operating conditions, it is recommended to keep a record of concentration and exposure time for hygiene control purposes.

Recommeded concentrates of liquids

Egenskaper av alle typer:

• Moplen filterrammer
• Inngangs- / utgangsmateriell DN40

Standard tilbehør:

• Rørglas
• Sentrifugalpumpe

Valgfritt tilbehør:

Double Filtration Plate – The special Moplen frame 400 x 400 mm for double filtration … € 369,- / pc

Gummi ring plateholder hode/ende … € 15,-