PLF-XMP4040-20: Roostevabast terasest plaatfilter 400 × 400, 20 tk polüpropüleenist plaadiraamiga, pumbaga

Stainless steel plate filter 400×400 mm with 20pcs of Moplen (polypropylen) plate frames, with the pump. Designed to be used with the filtration cartons of 400×400 mm.

See filtreerimissüsteem hõlmab filtrikihtide ehk "karpide" kasutamist, mis asetatakse Moplenist valmistatud raamidega plaatide vahele. Seda saab kasutada õlle, veini või siidri esmaseks ja teiseseks filtreerimiseks enne villimisprotsessi.
Saab tarnida koos topeltfiltreerimisplaadiga topeltfiltreerimiseks (valikuline).

400 × 400 mm plaatfiltrid on mõeldud professionaalsetele veinivalmistajatele ja õlletootjatele. Tänu suuremale pindalale on neil lisaks palju suuremale mahutavusele liitrites tunnis ka pikem tööaeg (liitrite arv, mida saab enne plaatide puhastamist/vahetamist filtreerida).

Soovitatav kasutus:

The PLF-XMP4040-20 carton filter is used for polishing and sterilising wines, sparkling wines, olive oil, spirits, beer, cider, with low alcohol content and herbal products. This professional machine is designed to work with 20 cartons of 40x40cm size with different filtration characteristics. This will allow you to achieve excellent levels of purification and clarification, with a working rate of up to 2000 litres/hour of wine and 350 litres/hour of olive oil.

The PLF-XMP4040-20 carton filter is specially designed for food liquids, and is designed to preserve all the organoleptic properties of the decanted beverage. Thanks to the inlet and outlet regulation valves and the visual sight glass, you can control the product flow. In addition, it is equipped with taps for purging the air and has the possibility of taking samples of the processed product.

Omadused:

• Üldmõõtmed: 1350 x 620 x 1220 (k) mm
• Kaal: 250 Kg
• Number of plate frames: 20 pcs (400 x 400 mm)
• Filtering surface: 3,2 m²
• Hourly production: 1000-2000 L/hr (wine) / 350-500 L/hr (beer) / 180-350L/hr (olive oil)
• Rõhk: max 3 baari
• Toiteallikas: 220V 50 Hz
• Horisontaalne visuaalne vaateklaas väljapääsu juures
• Mopleni standardvarustuses paigaldatud plaadid

Kahes variandis toodetud joogiplaatide filtritel on järgmised omadused:

1. PLF-XMP4040-20 : Filter 400×400/20 with 20 pcs of stainless steel plates – maximal flow rate 1000-2000 L/hr (wine) / 350-500 L/hr (beer)

Filtreerimispind: 3.2 m²

Mõõtmed: 1350 x 620 x 1220 (k) mm / 250 kg

2. PLF-XMP4040-40 : Filter 400×400/40 with 40 pcs of stainless steel plates – maximal flow rate 2000-4000 L/hr (wine) / 700-1100 L/hr (beer)

Filtreerimispind: 6.4 m²

Mõõtmed: 1710 x 620 x 1220 (k) mm / 385 kg

Tehniline kirjeldus:

Need plaatfiltrid võivad olla varustatud eraldusplaadiga kahekordseks filtreerimiseks. Seda plaati kasutades saate üheaegselt läbi viia eelfiltreerimise ja peenfiltreerimise! Topeltfiltreerimise korral on parem kasutada papist filterplaate ja tööaeg on sageli pikem kui lihtsa filtreerimise korral.
By using the Moplen filter plate holders and the special rubber seals, the plate filter can be chemically sterilised and cleaned and sterilized.

Komponendid:
E = filtreeritava vedeliku sisselaskeava
U = filtreeritud vedeliku väljalaskeava
UII = topeltfiltreerimisega filtreeritud vedeliku väljalaskeava
1 + 3 = päise filtriplaadi hoidikud (ainult topeltfiltreerimisega)
2 = moplenplaat kahekordseks filtreerimiseks
4 = auruga steriliseerimise seadme tihenduskork
5 = vaateklaas
6 = õhutusventiil + testkraan
7 = manomeetri sisend + väljalaskeava
8 = filtriplaadi hoidikud
9 = filtriplaadi hoidikute päis

Nõuanded kasutamiseks:

• After assembling the cardboard filter plates and before using the complete filter and cardboard filter plates, first flush with clean water for 10 – 20 minutes then disinfect, preferably with hot water at a maximum of 48 °C (inlet and outlet : see components) for 20 minutes, or by pumping through a disinfectant liquid such as pure alcohol or a permitted disinfectant for 10 – 20 minutes. Once again, flush through thoroughly with clean water to wash out any remnants.
• Filtreerimisprotsessi alguses lahjendatakse esimesed paar liitrit veini/õlut loputusvee jääkidega. Soovi korral võid selle veini/õlu tagasi valada filtreerimata vedeliku paaki. Näete läbi vaateklaasi, millal vein/õlu lahjendamata välja tuleb.
• Sõltuvalt peast võib pumba korpus vajada eeltäitmist. Selleks on ette nähtud lahtikeeratav tihenduskork. Ilmselgelt peate selle pärast täitmist uuesti sulgema ja pumba käivitama.
• Topeltfiltreerimisega on raske määrata eelfiltrite ja peenfiltrite suhet. Eks kogemus ütleb. Soovitame vahekorras 1/3 eelfiltreid ja 2/3 peenfiltreid. See on siiski vaid näit.
• Suurte partiide puhul saate teatud aja möödudes ka filtrikettaid puhta veega tagasi loputada, et pikendada nende tööaega.
• After filtering, clean and flush out the entire unit thoroughly with clear water and let everything dry properly. Allow the pump body to discharge via the outlet at its base. Leave both the filling opening and the outlet open for a while so that all moisture can evaporate from the pump body. In this way you will avoid the growth of fungi in the pump body. Also leave all valves in the ‘open’ position.

Moplen (polypropylene) plate frames

and the chemical cleaning and sterilizing the filter

Mopleni plaadiraamid on professionaalne lahendus jookide filtreerimiseks – need on keemiliselt puhastatavad ja sobivad kahekordseks filtreerimiseks (jämefiltreerimine + mikrofiltreerimine).

Moplen (polypropylene) is chemically resistant to most alkaline, neutral, and weakly acidic agents, but it is not resistant to strong oxidizing agents (e.g., concentrated hypochlorites or chromic acid).

Key considerations for sanitization include:

• avoiding concentrated oxidizing agents
• adhering to the recommended concentration of the sanitizing agent
• always rinsing thoroughly with potable water after chemical sanitization

Recommended types of chemical agents :

The following can be used for the safe chemical sanitization of Moplen:

Vesinikperoksiid (H₂O₂)
An active oxidizing agent that is gentle on polypropylene.
Recommended working concentration: 3–5% for standard disinfection.
Contact time: 10–20 minutes, depending on the manufacturer.

Sidrunhape
A weak organic acid, also suitable for removing limescale.
Recommended concentration: 0.5–2% solution.

Alkaline detergents (mildly alkaline)
Liquid detergents with a pH of 9–11, suitable for removing organic soils. Can be usd at warm temperature (max. 40°C), but unsuitable for high concentrations.
Examples: DeLaval Dish Cleaner or Foam Cleaner.
Dosage: 0.5–3% solution (5–30 ml/l of water), depending on the level of soiling. Quaternary ammonium compounds (QACs)

Broad-spectrum disinfectant suitable for food-contact surfaces.
Recommended concentration: according to manufacturer instructions (typically 0.1–0.5% working solution).
Thorough mechanical cleaning is required prior to using QACs.

Chemical sanitization procedure

1. First, mechanically clean the filter to remove dust and coarse debris; optionally, shortly rinse with water at a maximum temperature of 90°C.
2. Prepare the sanitizing working solution exactly according to the manufacturer’s recommended concentration.
3. Thoroughly wet the entire frame and filter surface with the sanitizing solution; the solution may be circulated or the filter immersed in it.
4. Allow to act for the recommended time (usually 10–30 minutes).
5. After the contact time has elapsed, rinse thoroughly with potable water (min. 5 L, depending on filter size) to remove any chemical residues.
6. Allow the filter to dry completely; do not expose to high temperatures (>50°C) or direct sunlight.

Lisasoovitused

• Product rotation: During regular sanitization, it is advisable to alternate between types of disinfectants (e.g., H₂O₂ and QACs) to minimize microbial resistance.
• Safety: Wear gloves and protective eyewear when handling sanitizing chemicals.
• Material limitations: Do not use strong oxidizing agents, concentrated hypochlorites, perchloric acid, or chromic acid.
• Effectiveness monitoring: Under operating conditions, it is recommended to keep a record of concentration and exposure time for hygiene control purposes.

Recommeded concentrates of liquids

Kõigi tüüpide omadused:

• Mopleni filtriraamid
• Sisend / väljund liitmikud DN40

Standardvarustus:

• Torude vaateklaas
• Tsentrifugaalpump

Lisavarustus:

Double Filtration Plate – The special Moplen frame 400 x 400 mm for double filtration … € 369,- / pc

Kummist rõngasplaadihoidja pea/ots … € 15,-