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KWFL-MB41A Automatic keg rinsing-washing-filling line

119510132600 excluding tax

The automatic line for the filling and washing of stainless steel kegs with production capacity from 50 to 68 kegs per hour.

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SKU: KWFL-MB41A Category: Tag:
   

Description

The automatic line for the filling and washing of stainless steel kegs with production capacity from 50 to 68 kegs per hour.

Keg filling line KWFL-MB41A

The machines are designed and made with special care paid to hygiene and available in different sizes and models. The entire structure of the machine and the parts that are contact with the liquid are entirely made out of AISI 304 stainless steel.

The filling head was conceived with careful detail to exclude any type of contact with air on the part of the product being worked and to ensure a filling that’s completely sterile.

 

The washing systems were conceived to ensure:

a) A good cleaning

b) The checking and monitoring of the rinsing phase

c) at the end of every work phase, the checking for the absence of liquid in the kegs, thus confirming the impossibility of unwanted rackings to then be able to provide the assurance that the discharge phase has occurred.

 

The systems are fitted for the connection with a steam-generator for hot sterilization of the containers. The command and control parts are positioned in a watertight control board and electronically managed thanks to the use of a PLC.

Our valves for the controlling of the washing and filling cycles are made out of turned-ingot stainless steel and, thanks to their perfect internal finishing, allow for easy washing and sterilization, thereby preventing filth and grime from settling. In addition, the special solid steel
structure guarantees excellent resistance to wear and minimizes the need for ordinary maintenance operations.

 

 KWFL-MB21AKWFL-MB31AKWFL-MB41A
CHARACTERISTICS
Keg filling range10-50 l10-50 l10-50 l
Product handledBeerBeerBeer
Washing heads234
Filling heads111
Liter counter accuracy± 0.20%± 0.20%± 0.20%
Average filling accuracy± 1.5%± 1.5%± 1.5%
Accident-prevention protectionBarriers with stop blocksBarriers with stop blocksBarriers with stop blocks
Sanitization – sterilizationWater-chemical-SteamWater-chemical-SteamWater-chemical-Steam
PRODUCTION
Max. hourly keg production 20/30 l405068
Max. hourly keg production 50 l Lt304050
CONSTRUCTION MATERIALS
Construction materialAisi 304 LAisi 304 LAisi 304 L
Material in contact with the liquidAisi 304/316LAisi 304/316LAisi 304/316L
DIMENSIONS AND WEIGHT
Height of the work table (mm)870870870
Dimensions WxDxH (mm)4970x1600x24004970x1600x24004970x1600x2400
Weight (Kg)105012301600
ELECTRICITY
Filler’s installed power (kW)333
Power of the resistances (kW)if present4.599
Electric power supply system400V 3/pe 50Hz400V 3/pe 50Hz400V 3/pe 50Hz
CONSUMPTION
Max. liquid flow rate (l/h)360036003600
Product Pressure (bar)2.52.52.5
Air pressure (bar)666
Air consumption (N l/min)135013501350
Nitrogen pressure (bar) 666
Nitrogen consumption (N l/min)300335365
Water pressure (bar)333
Water flow rate (liters/hour) 230023002300
Heating steam (kg/h)242424
Sterilization steam (kg/h)232527
CONNECTIONS
Product DN 25 FDN 25 FDN 25 F
Compressed air½” F gas½” F gas½” F gas
Nitrogen⅜” F gas⅜” F gas⅜” F gas
Detergent-heating steam ½” F gas ½” F gas ½” F gas
Sterilization steam½” F gas½” F gas½” F gas
Water¾” F gas¾” F gas¾” F gas

 

KWFL-MB41A includes :

  • Stainless steel frame
  • AISI 304/316 L stainless steel product piping
  • AISI 304 L stainless steel control board
  • Adjustable supporting feet
  • Automatic keg type regulator via pneumatic centering device
  • Washing and filling function via PLC
  • Transfer of the keg via walking beam
  • Line-keg centering device
  • Operator interface with touch screen
  • Liquid-detection sensor at each rinsing, washing and steaming phase (no condensation)
  • Keg-detection sensor (on washing-and-filling head)
  • Filling with pressure sensor and maximum liquid-level detection
  • Detergent heating via steam pocket or electrical resistance –  By choice
  • Accident-prevention protection with barriers and door-closure monitoring sensor
  • Electrical outlet for connection to the feed pump
  • 250 liter CIP (Clean-in-place) tank for basic detergent
  • 250 liter CIP (Clean-in-place) tank for acidic detergent
  • Pump for the re-circulation of the basic detergent
  • Pump for the re-circulation of the acidic detergent
  • Kit for the washing and sanitization of filling heads
  • Use and maintenance manual in Italian and English

 

mb41a-working-cycles

 

 

 

Two examples of the deployment of the keg washing and filling line

 

Layout A :

This arrangement includes  :
——————————————————————————
126k045  1  Idle roll-conveyor – 2000 mm … 3.303 Eur
126k137  2  Motorized roll-conveyor – L pro 1500mm … 5.157 Eur
126k030  2  Line Keg Stopper … 1.464 Eur
126k016  3  Keg filling machine mod. KWFL-MB41A … 92.400 Eur
126k004  /  Keg-probe and filling head rinser … 1.197 Eur
126k139  4  Motorized roll-conveyor 2000 mm inox … 6.678 Eur
126k045  5  Idle roll-conveyor – 2000 mm … 3.303 Eur
126k096  6  Manual keg agevolator … 2.120 Eur
Metal perimetric protection + doors … 1.550 Eur

Total price … 117.172 Eur

 

Start up

Start up filling kegs system 1 person for 4/6 days (travel, board and lodging) … About 2.500 – 4.500 euro for EU

 

Optional 

2S5181507T9  Nitrogen Cartridge … 183 Eur
120GC002       Nitrogen Housing … 514 Eur
120V110          Steam Housing  … 846 Eur
2B-2001-10     Steam cartridge …  277 Eur
12706              Steam generator 18 kW … 8.778 Eur
126k037          Magnetic liter counter … 2.604 Eur
126k070          Pressure check sensor … 2.709 Eur
13165              Network router … 1696 Eur
126k032          Last rising conductor-controller check … 7.528 Eur
126k076          Mobile centrifugal feed pump 2.5 bar … 2.037 Eur
126k020          Client keg modification 2sp.+t° … 550 Eurmb41a-layout1

 

Layout B :

This arrangement includes  :
——————————————————————————
126k045  1  Idle roll-conveyor – 2000 mm … 3.303 Eur
126k137  2  Motorized roll-conveyor – L pro 1500mm … 5.157 Eur
126k030  2  Line Keg Stopper … 1.464 Eur
126k016  3  Keg filling machine mod. KWFL-MB41A … 92.400 Eur
126k004  /  Keg-probe and filling head rinser … 1.197 Eur
126k139  4  Motorized roll-conveyor 2000 mm inox … 6.678 Eur
126k043  5  Single Pincer keg dumper … 14.950 Eur
126k045  6  Idle roll-conveyor – 2000 mm … 3.303 Eur
Metal perimetric protection + doors … 1.550 Eur

Total price … 130.002 Eur

 

Start up

Start up filling kegs system 1 person for 4/6 days (travel, board and lodging) … About 2.500 – 4.500 euro for EU

 

Optional 

2S5181507T9  Nitrogen Cartridge … 183 Eur
120GC002       Nitrogen Housing … 514 Eur
120V110          Steam Housing  … 846 Eur
2B-2001-10     Steam cartridge …  277 Eur
126k038          Semiautomatic stacker (7) … 7.740 Eur
12706              Steam generator 18 kW … 8.778 Eur
126k037          Magnetic liter counter … 2604 Eur
126k070          Pressure check sensor … 2709 Eur
13165              Network router … 1696 Eur
126k032          Last rising conductor-controller check … 7.528 Eur
126k076          Mobile centrifugal feed pump 2.5 bar … 2.037 Eur
126k020          Client keg modification 2sp.+t° … 550 Eur

mb41a-layout2

 

 

 

Optional accessories

 

CODEACCESSORIESNOTES
126k100 KWFL-MBx1A 500 l buffer tank for pasteurizationPrice available
on request
126k041PasteurizerPrice available
on request
126k101CIP (Clean-in-place) 2x500 liters
126k102CIP 3x500 liters for masterkeg pro
126k103CIP 4x500 liters
126k033500 L additional tank for the recovery of cold water
126k034160 L last-rinsing recovery tank
126k105CIP washing connection to one KWFL-MBx1A filling line with 3 tanks
126k106CIP washing connection to one KWFL-MBx1A filling line with 4 tanks
126k107CIP washing connection to two KWFL-MBx1A filling line with 3 tanks
126k108 CIP washing connection to two KWFL-MBx1A filling line with 4 tanks
Product microfiltration system
2s-5181507t9Sartofluor filter cartridge 0.2 um -mini
2b-1001-raCoalescence filter cartridge 5"
120gc002Gas/coalescence housing in aluminum/AISI 316 stainless steel
120gc001Gas/coalescence housing in A 316 stainless steel
120v110Steam housing 1x10" att.
2b-2001-10AISI 316 stainless steel steam filter poc 4um -21- 10"
126k049Acid detergent check
126k050Basic detergent check
126k0322000 conductor-controller check
126k070Pressure check sensor
126k037Magnetic liter counter
126k037-utfMagnetic liter counter; lead sealable - utif model
13129Modem + tele-assistance kit
13161Tele-management of gsm alarms
13165Network router
13166Network router + sms (sim)
126k019Keg pressure control station
126k075Feed pump; upon requestPrice available
on request
126k004Keg-probe and filling head rinser
126k055Additional head. Keg-probe rinser
126k022 Full-keg counter
126k051Check for the presence of the keg probe
126k098Recovery of product residues at start of work
126k040Kit for pasteurizer recirculation washing
126k1181.5 m stainless steel coated idler roller conveyor
126k1171.5 m zinc-plated idler roller conveyor
126k0452 m. stainless steel coated input/output idler roller conveyor
126k0462 m. zinc-plated idler roller conveyor
126k1163 m. stainless steel coated idler roller conveyor
126k1113 m. zinc-plated idler roller conveyor
126k1091.5 m zinc-plated motorized roller conveyor; in sx-dx out
dx-sx
126k1101.5 m zinc-plated motorized roller conveyor; in dx-sx out
sx-dx
126k112 2 m zinc-plated motorized roller conveyor; in sx-dx out dxsx
126k113 2 m zinc-plated motorized roller conveyor; in dx-sx out sxdx
126k1143 m zinc-plated motorized roller conveyor; in sx-dx out dxsx
126k1153 m zinc-plated motorized roller conveyor;in dx-sx out sxdx
126k0682 m zinc-plated motorized roller conveyor
126k0672 m. stainless steel coated motorized roller conveyor
126k0773 m zinc-plated motorized roller conveyor
126k0723 m. stainless steel coated motorized roller conveyor
126k119 0.9 m zinc-plated motorized roller conveyor; sx-dx gate
126k1210.9 m stainless steel coated motorized roller conveyor; sxdx gate
126k1200.9 m zinc-plated motorized roller conveyor; dx-sx gate
126k1220.9 m stainless steel coated motorized roller conveyor; dxsx gate
126k039 2 m. stainless steel covered motorized belt
126k0581.5 m motorized input belt with keg stopper
126k0312 m. motorized input belt with keg stopper
126k036Motorized belt with 90° bend
126k03590°-bend idler roller
126k133 Motorized gate with zinc-plated rollers
126k134Motorized gate with stainless steel rollers
126k042Ground keg dumper p.s.
126k044Dual-pincer keg dumper
126k043 Single-pincer keg dumper
126k028Line checkweigher
126k027Line checkweigher with diverter
126k015Masterkeg pro tare/gross scale on the side of the machine
126k062Keg pusher
126k073Masterkeg pro centering device for kegs on the roller conveyor
126k030Line keg stopper
126k096 End-of-the line manual keg facilitator
126k020Client keg modification 2sp.+t°
126k089 Yellow netting safety barrier, 1000 h.1900
126k090Protective safety door 800x1900 w/micro
126k097Capsule distributorPrice available
on request
126k054Thermal head for seals
126k052Labeler via sealPrice available
on request
12804Delfino macero washer
12803"Niagara" washer with fixed sprays kegs
12810Rotojet washer with rotating nozzles 01-14 uk 7
126k005 General switchboard X multiple plants masterkeg pro Price available
on request
126k002Automated robot palletizer/depalletizerPrice available
on request
126k038Semi-automatic stacker
126k123Varnished metal perimetric protection 1000 h.1900
126k124Varnished metal perimetric protection 1200 h.1900
126k125Varnished metal perimetric protection 1500 h.1900
126k126Varnished metal perimetric protection 700 h.1900
126k127Varnished metal perimetric protection 800 h.1900
126k128Varnished metal perimetric protection 400 h.1900
126k129Varnished metal perimetric protection 250 h.1900
126k130Varnished metal perimetric door 800 h.1900
126k131Varnished metal perimetric door 700 h.1900
126k132Varnished metal perimetric sliding door 800 h.1900

Additional information

Arrangement

Layout-A, Layout-B

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