» » CIP-52 Cleaning and sanitizing station 2×50 liters

CIP-52 Cleaning and sanitizing station 2×50 liters

38985457 excluding tax

The CIP station CIP-52 with an usable volume of 2×50 liters is used for cleaning, sanitation and sterilization of vessels and pipes in the brewery. This type of the CIP station is recommended for cleaning and sanitation of tanks with volume from 0 to 2000 liters.

Functions of the vessels (3):

  • Alkaline vessel for alkaline cleaning-sanitation of all brewery equipment
  • Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-102 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304) or 1.4404 (AISI 316) according of selected variant. Containers (vessels) are not insulated.

 

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SKU: CIP-52 Category: Tags: , ,
   

Description

cip1-50-dCIP station CIP-52 with an usable volume of 2×50 liters is used for cleaning, sanitation and sterilization of vessels and pipes in the brewery. This type of the CIP station is recommended for cleaning and sanitation of tanks with volume from 0 to 2000 liters.

 

CIP unit 2×50 liters with neutralizing vessel

Its function is based on a circulation of alkaline or acid solution through a sanitary shower, which sprays it onto the walls of a vessel and also into its space. It is also equipped with a flowheater with a digital regulation of temperatures ranging from 0°C to 80°C.

The CIP consists of two main tanks for alkaline and acid solution and one vessel used for a neutralization of the solutions. The circulation of the sanitary solutions is provided by a pump and a system of connecting hoses.

Functions of the vessels (3):

  • Alkaline vessel for alkaline cleaning-sanitation of all brewery equipment
  • Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain

The equipment CIP-52 is installed in a rigid frame provided by lockable wheels. Used material is stainless steel 1.4301 (AISI 304). Containers (vessels): not equipped with insulation.

 

Description of the cleaning-sanitizing cycle


The cleaning-sanitizing cycle usually consists of these steps :

  1. Pre-rinse  – rinsing the production equipment using cold or hot water.
  2. Cleaning – cleaning the production equipment using  circulating hot water.
  3. Rinse – a proper rinse of the production equipment using cold or hot water.
  4. Chemical disinfection (sanitation) – washing the technology using alkaline and then acidic sanitizing solution at the desired concentration.
  5. Rinse – a proper rinse of the production equipment using cold or hot water.
  6. Neutralization – is performed after a termination of several cleaning and sanitizing cycles – it mixes alkaline and then acidic sanitizing solution to achieve a neutral pH of the solution and then releases them into to the drain.

 

cip_process

 

cip1-50-cParameters

  • Width 1 150 mm
  • Height 1 460 mm
  • Depth 480 mm
  • Container with NAOH 50 l
  • Container with H2SO4 50 l
  • Boiler 12 l
  • Heating element 3 500 W
  • Neutralization vessel 23 l
  • Distribution piping DN 25
  • Armatures (outputs / inputs) DN 32, 1.4301
  • Centrifugal pump, type EBARA CD/I 90/10 IE3, 0,75kW 90 l/min, 230V/50Hz (AISI 316L)
  • Electric switchboard
  • Main electrical connection 3*400V/50Hz 16A
  • Circuit breaker 230V 16A
  • Digital regulator Dixel XR 10 D
  • Contactor of heating 230V 16A
  • Motor starter 230V
  • Probe NTC 6 mm
  • Cable 5x 1.5 5m
  • Inlet (suction part) GG DN 25
  • Outlet (delivery part) GG DN 25

Warranty

  • Equipment CIP 50 36 months
  • Electric installation 24 months
  • Pump 24 months

 

Material

  • Version CIP-52-304 : Pump inner parts and heating chambers are made from stainless steel AISI 316. Pipes, fittings, frame and tanks are made from stainless steel AISI 304.
  • Version CIP-52-316 : All parts are made from stainless steel AISI 316.

 

 


Technical description

 

  • Tank A : Alkaline vessel for alkaline cleaning-sanitation of all brewery equipment
  • Tank B : Acid vessel for acid cleaning-sanitation of all brewery equipment
  • Tank C: Neutralizing vessel for a neutralization of acid and alkaline solutions before they pour into the drain
  • Pump : Circulation pump EBARA
  • Heaters : Electric heating elements in separate chambers
  • F1 : Fitting-armature to connection of hose for the sanitizing solution outlet (spraying of the sanitized tank)
  • F2 : Fitting-armature to connection of hose for the sanitizing solution inlet (return from the sanitized tank)
  • F3 : Fitting-armature to connection of hose for the filling the CIP with water
  • OPTIONAL : V1 : Valve to cleaning of the Tank A
  • OPTIONAL : V2 : Valve to cleaning of the Tank B
  • V3: Valve to filling the tank A
  • V4: Valve to filling the tank B
  • V5: Valve to open/close of the sanitizing solution outlet
  • V6: Valve to suction of sanitizing solution from the Tank A to the pump
  • V7: Valve to suction of sanitizing solution from the Tank B to the pump
  • V8: Valve to draining of the Tank A
  • V9: Valve to draining of the Tank B
  • V10: Valve to open/close of the water inlet
  • V11: Valve to open/close of the sanitizing solution inlet
  • OPTIONAL : V12: Valve to suction of sanitizing solution from the Tank C to the pump
  • V13: Valve to draining of the Tank C

 

Surcharge for the OPTIONAL equipment (the Self-cleaning packet) :

  • Self-cleaning packet made of AISI 304 … 680 Eur
  • Self-cleaning packet made of AISI 316 … 980 Eur

 

Why to use the CIP for cleaning and sanitation of the brewery equipment ?

advantages-01Advantages of our CIP stations compared to the simple cleaning and sanitatizing technology with a pump:

  1. Saves preliminary work: Sanitizing solutions are always prepared in the CIP containers and they are available in a desired dilution for several cleaning and sanitizing cycles. Their preparation before each cleaning and sanitizing cycle is not needed.
  2. Increases work safety: Limiting the frequency of sanitizing solution preparations reduces the chance of burn of the operator while handling with the concentrated acids and alkalies.
  3. Saves time and energy needed for cleaning and sanitizing: A continual heating of cleaning and sanitizing solution during the cleaning and sanitation cycles and keeping them at a prescribed temperature increases considerably the efficiency of cleaning and sanitation, it leads to a time-saving service of the equipment and electricity – the cleaning process and the operations of pumps take significantly less time.
  4. High efficiency of cleaning and sanitation: Compared to the sanitation carried out by a simple circulation pump – while using the CIP unit there is still the same temperature of the sanitizing solution during the whole CIP cycle. Cleaning and sanitation, which is carried out by hot solutions is definitely more effective than the same process arranged by cold solutions, and therefore, the vessels and the equipment are perfectly clean after sanitizing and washing cycle and they also get rid off organic and other dirt, which is in the brewing operations an essential condition for the hygienic requirements.
  5. Simple neutralization of acids and alkalies after by using: The neutralizing vessel (a part of the CIP station) allows easily, safely and completely neutralization of used acidic and alkaline sanitizing solution before pouring into the channel. It fully complies the requirements of law to protect the environment and prevents damages which may happen to drain systems and other components. Furthermore, it increases the safety while handling with the solution or when washing or sanitizing.

Additional information

Weight 450 kg
Dimensions 1150 x 1350 x 1450 mm
Material

AISI 304, AISI 316