CCTM-800A2 Modular cylindrical-conical fermentation tank 800/960 L

743610840 excluding tax

CCTM-800A2 is a pre-configured modular cylindrical-conical tank CCTM-800 in recommended configuration A2. This tank has effective volume 800 liters and total volume 960 liters and it is designed for the fermentation, maturation (and also storage, filtering, bottling, filling into kegs) of beer, cider, wine and other beverages, according on selected type of the basic tank (see a tab bellow). Made of stainless food steel DIN 1.4301 (AISI 304).

This description, offer and price includes a fully equipped tank in A2 configuration. The CCTM-800A2 tank consists of :

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SKU: CCTM-800A2 Categories: , Tags: , , , , , , , ,
   

Description

CCTM-800A2 is a pre-configured modular cylindrical-conical tank CCTM-800 in recommended configuration A2. This tank has effective volume 800 liters and total volume 960 liters and it is designed for the fermentation, maturation (and also storage, filtering, bottling, filling into kegs) of beer, cider, wine and other beverages, according on selected type of the basic tank (see a tab bellow). Made of stainless food steel DIN 1.4301 (AISI 304).

This description, offer and price includes a fully equipped tank in A2 configuration. The CCTM-800A2 tank consists of the BASIC TANK CCTM-800BT and the additional equipment and accessories described in the section “A2-set included equipment” .

We produce the CCTM-800A2 in six production variations according to its equipment and quality level :

I. SQ standard quality – inner surface : 2B cylinder, 2J cone ; outer surface 2B, brushed welds, welded outer plates
I-1 CCT-MLP-SQI (Standard Quality / max 0.5 bar / cooling jacket/ insulated )
I-2 CCT-MHP-SQI (Standard Quality / max 3.0 bar / cooling jacket/ insulated/ all pressure tests and PED 2014/68/EU certificate)

II- HQ – high quality – inner surface : 2J cylinder, 2J cone ; outer surface 2B, brushed welds, welded outer plates
II-1 CCT-MLP-HQI (High Quality / max 0.5 bar / cooling jacket/ insulated)
II-2 CCT-MHP-HQI (High Quality / max 3.0 bar / cooling jacket/ insulated/ all pressure tests and PED 2014/68/EU certificate)

III. TQ – top quality – inner plates polished 2J, outer surface polished 2J, polished welds, welded outer plates
III-1 CCT-MLP-TQI (Top Quality / max 0.5 bar / cooling jacket/ insulated)
III-2 CCT-MHP-TQI (Top Quality / max 3.0 bar / cooling jacket/ insulated/ all pressure tests and PED 2014/68/EU certificate)

The CCTM-800A2 is assembled in Czech Republic of stainless steel material with food-production compliance certificate.


 


Description of the CCTM-800A2 modular cylindrical-conical tank in A2 configuration :

Modular cylindrically-conical tanks CCT-M are very versatile products from our production portfolio that enable freely assemble the beer production tank to a configuration that is momentally required by user with respect to the intended use. That actual configuration of the tank can be changed at any time to any other configuration using expansion accessories and their combinations.

 

About the A2 configuration

The A2 configuration is a simplified set of the CCT-M tank (without a filling level indicator), that allows a controlled fermentation of beer, cider, wine, sparkling wine, must, lemonade and other similar beverages.

If the tank is equipped with a safety valve 0.5 bar (non-pressure vessels that do not require a certification by the European Directive PED 2014/68/EU), then the tank is suitable for the production of non-carbonized beverages (wines, ciders, soft drinks), but also for the main fermentation process of beer, cider or sparkling wines.

If the tank is equipped with a safety valve 3.0 bar and certified according to PED 2014/68/EU, it can be used for both fermentation and maturing process of all carbonizated beverages. The configuration 3.0 bar is suitable for controlled fermentation and maturation (under pressure) of all kinds of beer, cider and carbonized wines.

 

Equipment of the tank allows you to set the required pressure in the tank and also monitoring of the actual pressure, the fermentation process is indicated by bubbling CO2 gas through a fermentation lock with water – everything you need is included in the adjustable pressure valve (optional part). For the production of non-fermented beverages the adjustable pressure valve is not necessary accessory (it may be excluded from the configuration).

The tank is also equipped with a fixed or rotating spray ball with a pipe connection for easy washing and sanitizing tank using the CIP station (optional equipment).

The sampling valve (optional part) allows collection of product samples to their analysis. The tank may be equipped with the carbonization candle (optional part) with porous stone to additional carbonation of beverages before the final bottling process, using the multiport MT-DN40. The same multiport may be used also for dry hopping, when some special types beer are produced in the fermentation tank. The port is also available for connection of the flotation machine (optional equipment) that is needed during the juice or cider production.

A placing of the input/output product valve and the tank draining valve very near of the tank prevents unwanted putrefaction of yeast inside uninsulated long pipes, as is the case in most fermentation tanks of other manufacturers.

The only difference in comparison with the configuration A1 : The tank in A2 configuration includes removale product input/output and draining pipes RO1 and DO1 for easy access to the tank with filling and draining hoses. Both of these pipes should be dismounted and cleaned before each use.


Dimensions of the basic tank and the cooling jacket scheme :

 

 

CCTM-800 Dimensional parameters

ParameterValue
Usable volume [liters]800
Total volume [liters]1011
H – Total height [mm]2794
Hv – Tank body height (height of the vessel) [mm]2284
H1 – Cylindrical part - height [mm]1250
H2 – Conical part - height [mm]779
Hf – Headroom of bottom throat above the floor [mm]410
Di – Inner diameter [mm]900
D – Total diameter [mm]1000
Weight of empty tank [kg]425
Weight of full tank [kg]1385

Note: The manufacturer reserves the right to change the dimensions of the tank according to current availability of stainless steel plates, bottoms and other construction material. A customer always will receive a drawings of ordered tank before the production of the tank to confirmation of all dimensions and parameters.


Description of the basic tank for the CCT-M cylindrical-conical tank modular system :

Description of the basic tank CCT-M of the modular cylindrical-conical fermentation tank system

 

Standard properties and equipment of the basic tank :

 

Description of the standard equipment for CCT-M modular fermentation tank 800 / 960 liters Included
Maximal alowed pressure (depends on version) 0.5 bar / 3.0 bar
Pressure vessel certificate (only in 3.0 bar version) PED 2014/68/EU
Material DIN 1.4301 / AISI 304
Surface inside (cylinder + cone) in the SQ design 2B+2C / brushed
Surface inside (cylinder + cone) in the HQ design 2C+2C / polished
Surface inside (cylinder + cone) in the TQ design 2C+2C / polished
Surface outside (cylinder / cone) in the SQ design 2B+2B / brushed
Surface outside (cylinder / cone) in the HQ design 2B+2B / brushed
Surface outside (cylinder / cone) in the TQ design 2C+2C / polished
Cone angle 60°
CT/CJ1 – Cooling jacket in the cylindrical part – terminated by welded pipes with outer thread 1 zone > 60% / 2x G1/2″
CT/CJ2 – Cooling jacket in the conical part- terminated by welded pipes with outer thread 1 zone > 40% / 2x G1/2″
HE – Transport hinges – lifting lugs for transport in tow 2 pcs welded on dome part
IM – Service door (manhole) with arm – only in 0.5 bar version side-oval 450x350mm 1.0bar
IM – Service door (manhole) with arm – only in 3.0 bar version side-oval 450x350mm 3.0bar
BT – Bottom fitting for product inlet/outlet (connection thread) DN150 / NW150 / DIN11851
CP – Cleaning-sanitizing pipe connection (connection port) DN25 / NW25 / DIN32676
SB – Cleaning spray ball (connection port inside the tank) DN25 / NW25 (split pin)
ST – Sampling port – optional (may be exluded) DN10 / NW10 / DIN32676
TS – Temperature measuring sockets (for each coolin zone) 2pcs DN9 / NW9 / 320 mm
LC – Ladder consoles – hinges for the service ladder 2pcs – welded
SV – Safety valve on tank top (overpressure/vacuum) – only in 0.5 bar version 0.5 bar / 0.2 bar
SV – Safety valve on tank top (overpressure/vacuum) – only in 3.0 bar version 3.0 bar / 0.2 bar
MT – Multifunction port for external devices (connection port) – – optional (may be exluded) DN40 / NW40 / DIN32676
FC – Pipe fixing consoles (for fixing od the CS2 and LIS pipes) 2 pcs
AJ – Adjustable legs 3 pcs
TP – Type plate on tank yes
Warranty 2 years

 


Optional equipment (accessories for surcharge) of the basic tank

Standard equipment that is included in the A2 configuration of this CCT-M tank

Description of the standard (always included in the A2 configuration) equipment of this CCT-M tank 800 / 960 liters Included Alternatives
TO1 – Bottom disc with tank inlet/outlet pipes

Common product and total contents input-output bottom fitting for connection of inlet/outlet valves and pipes. Two types of the component are available – TCF with fixed product pipe and TCV with variable (segmented) product pipe. Connections inlet/outlet : TC – DIN32676 TriClamp.

Fixed pipe

TO1-DN40TCF

Variable pipe

TO1-DN40TCV

RO1 – Inlet-drain valve for pure beverage (w/wo valve)

Extension fitting for connecting the tank to the brewhouse using hoses, pumps, sanitation station, other tanks, bottle filler, keg filler etc. Available with TTV/TDV or without TT/TD a butterfly valve at the end of the arm. Connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling

TriClamp

RO1-DN40TT

Dairy Coupling

RO1-DN40TD

DO1 – Tank draining pipe (w/wo valve)

Extension fitting for completelly draining content from the tank and for collection of yeast from the fermentation tank to the yeast regeneration tank. Available with TTV/TDV or without TT/TD a butterfly valve at the end of the arm. Two available connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling

TriClamp

DO1-DN40TT

Dairy Coupling

DO1-DN40TD

RO2 – Drain valve for pure beverage

Fitting with the butterfly valve to closing/opening pipe to filling product into tank or outgoing clear product from the tank. This part may be positioned directly under the tank or on the and of the inlet/outlet arm RO1 without valve. This part may be also replaced with the part RO1 with valve. Two available connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling

TriClamp

RO2-DN40TT

DO2 – Inlet-draining valve for all content

Fitting with the butterfly valve to completelly draining of the contents from the tank. This part may be positioned directly under the tank or on the and of the inlet/outlet arm DO1 without valve. This part may be also replaced with the part DO1 with valve. Two available connections : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling

TriClamp

DO2-DN40TT

SB1 – Tank cleaning-sanitizing spray ball

The spray ball to pressure cleaning and sanitizing of inner surface of the tank using water and sanitizing solutions. Two available types – fixed and rotational spray ball. Connection : Split pin on tube DN28,5 (for pipe DN25).

Fixed

SB1-DN25F

Rotational

SB1-DN25R

CS1 – Upper sanitary pipe (w/wo valve)

Pipe to connection of the side sanitary pipe (CS2) and the filling level indicator set (LIS) to the tank. The cleaning water and sanitizing solution flow from the pipe to the spray ball SB1 inside the tank. Two version of the pipe are available : TT – without valve and TTV – with valve (this is recommended for the easy cleaning or disconnection of filling level indicator during the fermentation process). Connections : 2x TT – DIN32676 TriClamp

Without Valve

CS1-DN25TT

With Valve

CS1-DN25TTV

CS2 – Side sanitary pipe

Pipe to connection between the upper sanitary pipe (CS1) and next parts : the filling level indicator set (LIS) , the adjustable pressure valve with manometer (RV1) and optionally the CIP cleaning-sanitizing station. The cleaning water or sanitizing solution flows from the CIP station to the spray ball SB1 inside the tank. Two available connections (CIP port) : TT – DIN32676 TriClamp / TD – DIN11851 Dairy Coupling

TriClamp

 

CS2-DN2540TT

Dairy Coupling

 

CS2-DN2540TD

Description of the optional (optionally included in the A2 configuration) equipment of this CCT-M tank 800 / 960 liters  Recommended  Alternatives
SV1 – Sample valve

The sampling valve to the product sample taking during the fermentation-maturation process in the tank. Available connection : TC – DIN32676 TriClamp

SV1-DN10TC

other types

RV1 – Adjustable pressure valve with manometer

The adjustable pressure valve with manometer is equipment to monitoring of current pressure and setting of required pressure in the tank. It is needed to controlling of the fermentation and maturation process. Also the fermentation lock is included in this part to visual monitoring of the fermenting process in the tank. Available connection : TC – DIN32676 TriClamp

RV1-DN25TC

other types

CC1 – Carbonization candle

Carbonization candle is the optional accessory of cylindrical-conical tanks. Its function is carbonation of beverage inside tank using the porous stone on the end of pipe, as the final operation during the beer or cider production process before filling beverage into packages. Connection : TC – DIN32676 TriClamp

CC1-DN1040TC

other types

PFH – Tank filling hub

PFH is a special tool to easy filling of product (like beer wort , cider must) to the fermentation tank. It is pipe hub with, one product input, two product outputs a sight glass and two butterfly valves. Two available connections : TC – DIN32676 TriClamp / DC – DIN11851 Dairy Coupling

TriClamp

PFH-3DN40TC

Dairy Coupling

PFH-3DN40DC

LAD – Ladder

Service ladder is a tool for easy access to upper side of the tank. It is necessary when assembling or disassembling of the additional equipment or other work on the tank is needed.

LAD-2800

other types

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Possible expanding of the CCTM-800A2 tank

A customer that purchases the tank in A2 configuration may expand the tank later for other accessories and addittional equipment. It means everybody can change the A2 set to any other set (A2 – B2 see bellow). It is very easy because there is needed only to buy and connect other expanding components to the tank.

Description of the optional equipment for CCT-M A2 modular fermentation tank 800 / 960 liters Recommended Alternatives

LIS – Filling level indicator set

The level indicator set allows showing a current level of the product in the tank. The LIS set consists of four parts : LI1 – upper LI connection part, LI2 – lower LI connection part, LI3 – glass tube, LI4 – protector of glass tube. Available connection : TT – DIN32676 TriClamp. When the CCT-M tank is uded with B1 configuration, then the LIS set is sanitizable or dis/connectable during the fermentation-maturation process.

LIS-DN2540L6TT

other types
Other available equipment and accessories for the CCT-M tanks

clc-03-100x100Water-glycol cooler for cooling one tank

Compact water (or glycol) cooler with integrated digital temperature controllers and temperature sensor (fully equipped temperature control system for use with a single tank). Cooling capacity 1200 W is sufficient for cooling of the insulated tanks up to 1000 liters.

 

CLC-03
cooler-100x100

Water-glycol cooler for cooling more tanks

Water cooler from 0.85 to 72 kW for simultaneous cooling more tanks. You need also use the measuring and temperature control system.

CWC-C45MLT Other types

control-systems-tanks-components-manual-100x100Temperature measuring & control system

Fully equipped temperature measuring and control system for simultaneous cooling more tanks. You need also use some water cooler with cooling capacity according of number and total volume of the tanks.

On-tank system Off-tank system

STTC-FC180C-100x100Compact temperature controller for one tank

Fully equipped compact temperature measuring and control system for cooling one tank (each tank requires one piece of the controller). You need also use some water cooler with cooling capacity according of number and total volume of the tanks.

STTC-FC180C

CIP station – easy cleaning and sanitizing of tanks

The CIP station with usable volume 2×50 liters for cleaning sanitizing and sterilisation of vessels and pipes in the brewery or cider production line. This type of the CIP station is recommended for the cleaning and sanitizing of tanks with volume from 0 to 2000 liters. The equipment CIP1-50 is installed in a rigid a frame provided with lockable travel wheels.

CIP1-50

hop extractor – the equipment for dry hopping of beer

Hop extractor – the equipment for dry hopping of beer – adding of hop extract to finalized beer after brewing and fermentation process. Capacity of the hop tank is 25 liters. It is used for dissolving granulated hops in finished beer. Dry hopping does not increase the bitterness of beer, while supporting hop aroma. Efficient extraction of hops, uniform and definable flavoring of beer, it reduce the consumption of hops.

HG-25

Flotation machine – the fruit must puring equipment

The equipment for Fruit Must Purging process. Flotation is most suitable way to achieve the goals due to continuous purging process. On using the method, the must is firstly pressure saturated with gas, resp. air, and then the pressure is released. Thus the releasing air or gas creates fine bubbles, which bound the mud particles and the particles go upward. Compact mud cake is created on the must level.

MFE-15

Other equipment and accessories for our tanks according of individual customers requirements Accessories

​​


 

All recommended configurations of the CCTM-800 modular tank :

 

 

Pre-configured CCT-M sets with the basic tank expanded with the optional equipment :

  1. Basic tank without optional equipment … basic tanks
  2. A1 configuration … more about this configuration and A1 tanks
  3. A2 configuration … more about this configuration and A2 tanks
  4. A3 configuration … more about this configuration and A3 tanks
  5. B1 configuration … more about this configuration and B1 tanks
  6. B2 configuration … more about this configuration and B2 tanks

 

Attention: The internal data of table “34” is corrupted!
Notice : All CCT-M tank and their sets are easy changeable to any configuration according to actual customer needs.

More informations about this product

See more about the CCT-M modular cylindroconical tanks


 

Additional information

Weight 540 kg
Dimensions 2700 x 1000 x 1000 mm
Overpressure

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Quality class

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