Microbrewery BREWMASTER BSB-51-FM10SNP with the brewhouse Brewmaster BM-50 and 1 pc of a simplified fermentation tank with useful volume 50 liters allows the production capacity up to 1000 liters of top fermented beer or 600 liters of bottom fermented beer per year using only an infusion brewing method. A simple plug&brew design allows an assembling all microbrewery by customer and easy brewing. Patented brewhouse with computer support produces 55 liters of beer wort per one batch. No requirements for building reconstruction.
Manual or semi-automatic control of the brewing process, media and tanks with PLC controllers and PC Windows support.
The beer fermentation process is realized in the pressureless stainless steel tank. The beer maturation process is realized in the PET bottles or beer kegs.
This set includes 1 fermentation set – the set includes one non-insulated stainless steel fermentation tank 50 liters (total capacity 60 liters) , the water cooler with two digital temperature regulators and the thermosensor.
Technical parameters :
Production capacity – daily :
- 50 liters of beer wort per day – one batch for 24 hour – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
- 100 liters of beer wort per day – two batches for 24 hour – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
- 150 liters of beer wort per day – three batches for 24 hour – source raw materials are malt extract, hops, drinking water and brewer’s yeast
- 200 liters of beer wort per day – four batches for 24 hour – source raw materials are malt extract, hops, drinking water and brewer’s yeast
Production capacity – yearly :
- Top fermented beer ……… 1000 liters per year
- Bottom fermented beer …. 600 liters per year
Raw material :
- Classical raw materials : Malt + hops + drinking water + brewer’s yeast + (optionally other ingrediences)
- Wort concentrates : Malt extract + hops + drinking water + brewer’s yeast + (optionally other ingrediences)
- Washing and sanitizing agents
Control system :
- Brewhouse – boiling equipment :
- valves and claps – manual or automatic control with PCL support
- temperatures – manual or automatic control with PCL support
- motors, pumps – manual or automatic control with PCL support
- timing – manual or automatic control with PCL support
- Tanks – fermentation :
- temperatures – automatic control
- timing – manual control
- Pressure vessels – maturation
- Basic solution – beer maturates in PET bottles, PETainers or aluminium beer kegs
- Optional solution – beer maturates in pressure vessels
- Media – hot water, ice water, wort cooling, glycol tank :
- temperatures – manual control
- timing – manual control
Required space for building :
- Floor area min : 4 m2
- Room height min : 1.8 m
Electrical connection :
- Electrical socket : 230V 1ph / 50 Hz
- Electrical consumption : 5 kW
Heating system – brewhouse :
- Electric heating elements
Cooling system :
- Cooling of wort : Drink Cold water directly in the brewhouse and in fermentation tanks
- Cooling of fermenting tanks – by water using the water cooler with digital temperature control
- Cooling of maturating vessels :beer in PET bottles, PETainers or keg – cold air in the cooled room or regrigerator
Description of the beer production process with this Brewmaster system
1. WORT BREWING PROCESS :
PROGRAMMING – Depending on the recipe, the BM-50 brewing system is programmed with the appropriate brewing times. The brewing process starts by switching over to automatic brewing. The control system guides the user through the various steps and executes the four brewing phases automatical
MASHING – Depending on the recipe and method, water is poured in and heated up to 38 °C. Then the malt pipe with the sieve inserts is put in position. Malt is poured between the sieve inserts. The malt pipe is fixed with bracket and drawbar.
MASHING / BREWING – The pump switches on. Due to the resulting water / wort circulation, he starch is extracted from the malt. The four brewing phases
are executed as programmed, for example as follows:
- Protein rest 55 °C, approximately 5 min
- Maltoserast 63 °C, approximately 30 min
- Saccrification rest 72 °C, approximately 20 min
- Saccrification rest 78 °C, approximately 10 min
LAUTERING – At the end of the four phases an acoustic signal sounds. The subsequent lautering process is quickly executed by simply removing the malt pipe. In the case of the BM-50 this is done by means of the lifting device. Allow to drain a few minutes and remove – if necessary, pour water through the malt (sparge) to achieve a better yield.
BOILING HOPS – With the lid open, the wort is boiled for 80 minutes with hops being added several times. The evaporated water is to be replaced by adding
fresh brewing water. The original gravity can be finally adjusted by adding or leaving out water. The drawbar on the Nanobeer serves as a level meter. At the end of the boiling phase, an acoustic signal sounds again.
COOLING WORT – After boiling, the wort is cooled as soon as possible to the fermentation temperature by a special wort cooler directly inside the brewhouse or using the cooling double jackets of the fermenting tank.
2. FERMENTATION / MATURATION PROCESS
– Immediately after the boiling of the wort the temperature of the wort is brought to the level of the fermentation temperature by a wort cooler or by a double jacket; the wort is also mixed with yeast and fermented in a suitably large tank (accessory).
The beer fermentation set CFSCT1-1xCFT-SNP-50H consists of :
- 1 pc of simplified non-insulated cylindrical tank 50 liters (total capacity 60 liters) with one cooling zone
- the pressureless vessel for fermentation of beer (cider, wine)
- Compact water chiller with two digital temperature regulators, two temperature sensors, pump, cooler and heater.
- Hoses and fittings to connection between cooler and tank.
- Installation manual
Fermentation of beer wort
– Immediately after the boiling of the beer wort the temperature of the wort is brought to the level of the fermentation temperature by a wort cooler. The fermentation process is realized in pressureless fermentation tanks using the water cooler with digital temperature regulators.
Maturation of beer wort
– The maturation of fermented beer wort is realized directly in PET bottles or beer kegs (which are placed in a cooled room or refrigerator).
3. CONSUMING OF BEER
– After several weeks of storage in bottles under pressure , the good cooled beer may be consumed.
Recommended accessories :
Set of brewing tools for BREWMASTER small breweries. This set includes :
- Hydrometer and support plastic cylinder – The hydrometer is basic measurement tool for measuring original gravity of wort and beer – this is important for calculation of the percentage of alcohol in the beer, cider or wine. This set includes a noncalibrated hydrometer with temperature correction and support plastic cylinder.
- Large malt shovel – for handy removing malt from the brewhouse after lautering process.
- Cleaning set – set of tools for easy cleaning of the brewhouse, tanks and hoses.
- Malt barrel – the plastic vessel for easy collecting of the milled malt under the malt mill
- Wooden mash paddle – for handy occasional agitation of wort during the brewing process