» » » » QUADRANT 500MR : Wort brew machine – special type to production wort from malt, rice and hops

QUADRANT 500MR : Wort brew machine – special type to production wort from malt, rice and hops

78062104144 excluding tax

The wort production machine (brewhouse ) BREWORX QUADRANT 500MR (this model is a special version to production wort from malt, rice, hops and water) is an industrial compact food machine which includes all necessary equipment to production 550 liters of wort (it is an optimal volume for production approximately 500 liters of beer) in one boiling batch from malt (or malt extract or wort concentrate), rice, hops and drinking water. The BREWORX QUADRANT is a powerful machine equipped with four separated functional tanks. Some tanks have more functions : 1-st tank = malt mash tun (tank to mixing malt in water) + mash kettle (tank to boiling of malt mash) + wort kettle (tank to boiling of wort) , 2-nd tank = rice mash tun (tank to mixing rice in water) + mash kettle (tank to boiling of rice mash) wort kettle (tank to boiling of wort),  3-rd tank = lauter tun (tank to filtration of wort) +  4-th tank = whirlpool (tank to separation of hop from wort + tank to temporary storage of hot wort) . The operation platform, measuring and control system and supporting frame are also parts of the machine.
In comparation with the TRITANK wort brewing machine the QUADRANT machine includes the second wort boiling tank to speeding of the brewing cycle and allowing production of three up to four wort batches per day. This type of the wort brew machine is able to produce from one to three batches of wort per day using the decoction method, if malt is used for the brewing, or up to four batches of wort per day, if malt extract is used instead malt, or if the infusion brew method is used instead the decoction. We produce this machine of stainless steel. The design of the machine is maximally tailored to the requirements of the high efficiency of the wort production, while maintaining its good ergonomics of work.
This wort production machine is the main part of the BREWORX QUADRANT 500MR medium-size industrial breweries. Primary function of this machine is the production of wort using either infusion (infusion) or decoction boiling method (decoction). Wort is an intermediate necessary product in production of beer. Beer then arises from wort after its fermentation and maturation in special pressure tanks – fermenters.

Product Enquiry
StumbleUponEmail
SKU: bh-bwqd-500mr Categories: , Tags: , ,
   

Description

czech-product-001
The wort production machine (brewhouse ) BREWORX QUADRANT 500MR (this model is a special version to production wort from malt, rice, hops and water) is an industrial compact food machine which includes all necessary equipment to production 550 liters of wort (it is an optimal volume for production approximately 500 liters of beer) in one boiling batch from malt (or malt extract or wort concentrate), rice, hops and drinking water. The BREWORX QUADRANT is a powerful machine equipped with four separated functional tanks. Some tanks have more functions : 1-st tank = malt mash tun (tank to mixing malt in water) + mash kettle (tank to boiling of malt mash) + wort kettle (tank to boiling of wort) , 2-nd tank = rice mash tun (tank to mixing rice in water) + mash kettle (tank to boiling of rice mash) wort kettle (tank to boiling of wort),  3-rd tank = lauter tun (tank to filtration of wort) +  4-th tank = whirlpool (tank to separation of hop from wort + tank to temporary storage of hot wort) . The operation platform, measuring and control system and supporting frame are also parts of the machine.
In comparation with the TRITANK wort brewing machine the QUADRANT machine includes the second wort boiling tank to speeding of the brewing cycle and allowing production of three up to four wort batches per day. This type of the wort brew machine is able to produce from one to three batches of wort per day using the decoction method, if malt is used for the brewing, or up to four batches of wort per day, if malt extract is used instead malt, or if the infusion brew method is used instead the decoction. We produce this machine of stainless steel. The design of the machine is maximally tailored to the requirements of the high efficiency of the wort production, while maintaining its good ergonomics of work.
This wort production machine is the main part of the BREWORX QUADRANT 500MR medium-size industrial breweries. Primary function of this machine is the production of wort using either infusion (infusion) or decoction boiling method (decoction). Wort is an intermediate necessary product in production of beer. Beer then arises from wort after its fermentation and maturation in special pressure tanks – fermenters.

 

 

 

 

 

 

The compact wort production machine BREWORX QUADRANT 500RS is a compact industrial machine which includes all necessary equipment to produce 550 liters of wort in one batch. It is four-vessels brewhouse wherein containers are connected by common service platform. This we have achieved full functionality brewing while we retained the traditional design of the Czech type brewhouse which is ideal for producing of world-famous Czech type beer. However, this brewhouse is fully capable for manufacturing all types of beer, which is produced anywhere in the world.

 

 

The brewhouse BREWORX QUADRANT 500MR includes in standard :

  • 1-st malt mash boiler – kettel for boiling of malt mash
  • 2-nd rice mash boiler – kettel for boiling of rice mash
  • lauter tun – for filtering of wort
  • wort kettle – for boiling wort with hops
  • whirlpool – for separation of hop dregs from wort
  • laboratory sink
  • control panel
  • platform with steps
  • all pipes and wires connections
  • all mechanically and automatically controlled valves and armatures
  • electric switchboard cabinet
  • control computer (only version with AC control system)

 

 

Options and properties

 

Two kinds of a raw material for production of wort :

  • Classical raw materials : Malt + rice + hops + drinking water + brewer’s yeast + (optionally other ingrediences)
  • Beer concentrates : Malt extract + rice + hops + drinking water + brewer’s yeast + (optionally other ingrediences)

 

Four production capacities of the brewhouse :

  • 550 liters of wort per day – one batch during 12 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 1100 liters of wort per day – two batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 1650 liters of wort per day – three batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 2200 liters of wort per day – four batches during 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast

 

 

Practical design :

BLMS - The Brewlock mainholes system

  • SD – Stainless steel design – all tanks are fully made of stainless steel AISI 304
  • BLMS – Brewlock quick door-lock system – simple BLMS system allows very quick locking and unlocking of all upper doors of the tanks by only one hand (with the glass door design)

 

Powerful heating system :

  • SH – Steam heating – the heating of the tank kettles is performed by hot steam produced by the steam-generator. Heating by hot steam significantly speeds up the boiling process. This is the best and very safety system for the heating of wort without danger caramelization of malt. This system requires a connection of the brewhouse to electric, gas or pellet steam-generator that is not included in the wort brew machine (see an optional accessories).

 

Two available control systems :

  • MC – Manual control– the brewhouse is manually operated with the support of computer application that guides the user step by step through the production process. Heating of the brewhouse, stirrer speed, the pump running are controlled from a central control panel.
  • AC – Automatic control – automatically controlled brewhouse supported by industrial computer which automatically controls the production of wort and requires little user´s interaction. Features such as heating of the brewhouse, stirrer speed, pumps running, valves and control valves are computer controlled and adjusted to a central control panel with touchscreen.

 

Why choose AC system for brewing control ? Main reasons are :

  • Elimination of human errors – machine accurately and timely perform necessary tasks
  • Costs saving for owner – only one worker is necessary for manipulating in the brewery
  • Minimize the number of error conditions in the brewery – everything is still under control
  • Monitoring and registration of the production process into the computer memory
  • Minimization of requirements for constant operator attention – early reaction of machine
  • Stable quality of beer – standard manufacturing procedures are always observed
  • Six pre-programmed recipes – for production of the most known types of beer : Pils, Lager, Black, Weissenbeer, Ale, Special
  • Manual brewing mode – for production of all other types of beer
  • Special sanitation mode – for automatic cleaning,sanitizing and sterilization of the brewhouse, wort pipes, armatures and other brewery equipment

 

Recommendation :

We emphatically recommend choose the automatic brewhouse control system for this type of brewhouse and also the automatic control system for media and fermentation & maturation process !

The computer brewhouse automatic control system always ensures the right brewing operations timing without damaged wort batches.

brewhouse-automatic-control-auv1-control-panel

The automatic control system for media and fermentation & maturation process allows automatic monitoring and controlling of the most important parts of beer fermentation and maturation process (from 1 to 30 tanks max) and operations with media.

ttmcs-touchscreen-001

 

How looks the automatic control panel ? This is a main menu. Choose one from several beer types or other functions, fill stackes by all required raw materials, then click and let the computer to brew your beer :
brewhouse-automatic-control-ac-control-panel-01

 

 

Special functions :

  • CIP function – the special mode ensures cleaning, sanitization and sterilization of the brewhouse, wort pipes and optionally also other devices in the brewery

 

Technical specification

 

Mash tun – kettle

  • Usable capacity 710 liters
  • Dimensions Ø 1 000 mm, height 1 500 mm
  • Steam-heated bottom area 1.42 m2
  • Steam-heated cylindrical area 0.72 m2
  • Steam valve ASCO jucomatik DN 25
  • Steam condensate discharge DN 25
  • Four-arm agitator with gearbox, output power 640 Nm, input power 2.2 kW
  • Lighting 12V 35W
  • 2x Sanitary rotating shower DN 20
  • Steam outgoing pipe DN 100, 3x spraying device
  • Insulation 50 mm plasticized cotton,
  • external jacketing stainless steel 1 mm
  • Top cover in stainless steel
  • Measuring rod with ČMI-cz certification/directive 71/316/EEC

 

Lauter tun – filtering tank

  • Usable capacity 870 liters
  • Dimensions Ø 1 100 mm, height 1 500 mm
  • Filtration bottom 6 segments with 8% permeability
  • Nozzles for rinsing under wire 3 pc
  • Stirrer 2 arms, 12 blades
  • Gearbox 840 Nm, input power 2 400 W
  • Lighting 12V 35W
  • Mechanical temperature indicator 0-120ºC stainless steel
  • 2x Sanitary rotating shower DN 20
  • Three-way setting valve with sight glass DN 80
  • Brewer’s grains discharge 420*540
  • Equipment for automatic grains discharge
  • Insulation 50 mm plasticized cotton,
  • external jacketing stainless steel 1 mm
  • Top cover in stainless steel

 

Wort kettle

Vertical, stainless steel tank with a spherical or conical upper bottom. Steam heating is secured by coil, located inside the container.

  • Usable capacity 680 liters
  • Dimensions Ø 1 015 mm, height 1 500 mm
  • Steam-heated bottom area 1.50 m2
  • Steam valve ASCO jucomatik DN 15
  • Steam condensate discharge DN 25
  • Lighting 12V 35W
  • Service manhole with a glassed door Ø 410 mm
  • 2x Sanitary rotating shower DN 20
  • Steam outgoing pipe DN 100, 3x spraying device
  • Insulation 50 mm plasticized cotton,
  • external jacketing stainless steel 1 mm
  • Top cover in stainless steel

 

Whirlpool tun – swirl tank

  • Usable capacity 680 liters
  • Dimensions Ø 1015 mm, height 1500 mm
  • Service manhole with a glassed door 430*340 mm
  • 2x Sanitary rotating shower DN 20
  • Tangential nozzle DN 20
  • Filling level indicator DN 20
  • Fermenting valve 2x DN 32
  • Insulation 50 mm plasticized cotton,
  • External jacketing stainless steel 1 mm

 

Piping, armatures

  • Primary line DN 50, 5x flap valve DN 50
  • Drain line DN 50, 3x flap valve DN 50
  • Sanitary line DN 32, 4x valve DN 32
  • Water supply and additional lines DN 32, 5x valve DN 32
  • Beer wort filter 4 000 l/h/ DN 125
  • Mashing /fermentation pump DWO 150 Ebara
    • Input power 1.100 W
    • H max. 2.2 bar
    • pump controlled by frequency converter Fronic 2.2 kW

 

Electric installation

  • Main switch 3x 25A with central stop button
  • Motor starter 3x 2,5-4A
  • 1x Frequency converter Fronic mini 1.5 kW
  • 2x Frequency converter Fronic mini 0.75 kW
  • Digital temperature regulator of mash kettle Dixel XR20D
  • Digital regulator of wort output temperature Dixel XR20D
  • Circuit breaker 6A 230V
  • Circuit breaker 10A 230V
  • Circuit breaker 4A 230V
  • Plastic DIN switchboard, 36 modules
  • Wiring
    • 5*1,5 18 m
    • 5*2,5 10 m
    • 3*1 48 m

 

 

Dimensions and weight

 

Main technical data:

  • Total weight 2 500 kg
  • Minimum height 3 020 mm
  • Width 4 250 mm
  • Depth 4 550 mm

This boiling equipment is mounted in a rigid frame made of 1.4301, 8 pc adjustable supports installed in its bottom part.

 

Connections:

  • Wort discharge pipe DN 25
  • Cold water supply DN 25
  • Hot water supply DN 25
  • Drain line DN 50
  • Electro 5*2,5 6000 W

 

Auxiliaries:

  • Wash basin with combined lever taps assembly
  • Cooling device for samples
  • Flow meter DN 25 of water supply
  • Water filter
  • Combined water taps assembly with digital indication of temperatures
  • Steps to service bridge 750*730*585 mm

 

Transport

This equipment is usually shipped in assembled state with exception for copper covers, steamer for steam condensation, steps of service bridge and electric switchboard.


Optional accessories and upgrades

 

  • ACS – Automatic control system – automatic brewing process of wort fully controlles by computer
  • STG – Steam generator – necessary only for version with the steam heating system
  • WCS – Wort cooling system – equipment for controlled hot wort cooling to the fermentation temperature (7°C or 25°C depending on the type of beer)
  • MMG – Mill of malt grains – equipment for grinding of malt – necessary only for production of wort from malt (not necessary for production of wort from malt extract)
  • LEA – Laboratory equipment and accessories – saccharimeters, alcoholmeters, graduated cylinder, wooden rod for manual level measurement
  • HWT – Heat water tank – An insulated stainless steel tank with electrical and steam hesters for heating water and storage of heated water which is heated during the wort cooling process. This hot water is needed for some operations in the brewery like production of wort, cleaning of brewing tanks and fermentation tanks etc..
  • ITWT – Tank for cold treated water – Insulated stainless steel tank for cooling, storaging and pumping of ice water which is necessary in wort cooling process. This treated drinking ice water is heated in wort cooling process and becomes then hot water storaged in HWT. If is not available drinking water with requested chemical composition, it is needed to use some equipment for water treatment – WTS. Available for breweries with one-level wort cooling system – we recomment it for brewhouses with production capacity above 1000 liters of wort per one brew, instead ICWT tank.
  • ICWT – Tank for cooling ice water – insulated vessel for cooling, storaging and pumping of ice water which is necessary in cooling of wort, and for cooling all beer production tanks and fermenters. This treated drinking water works as a cooling media during the cooling process of wort and then is comming back to the storage tank where is cooled down again to next use. Available for breweries with two-level wort cooling system – we recommend it for breweries with production capacity maximally 1000 liters of wort per one brew instead the ITWT tank.
  • WTS – Water treatment systems – an equipment for treating of cold water, if water does not suit requested chemical composition for production of choosed type of beer. It is always needed a chemical analysis for assessment of suitable water chemical composition before delivery of a brewery..

 

 

 

Optional services

BTS – Brewer´s teaching services – We recommend use this service before start operation of any new brewery equipped with an original Czech brewing technology. All courses are teached by certified Czech specialist for production of beer. The course takes place in Czechia or in the country of the customer, according to customer´s requirement.

 

Additional information

Weight 3000 kg
Dimensions 5250 x 5550 x 4020 mm
Exterior design

Heating system

Control system

AC – automatic, MC – manual

Reviews

There are no reviews yet.

Be the first to review “QUADRANT 500MR : Wort brew machine – special type to production wort from malt, rice and hops”

Your email address will not be published. Required fields are marked *