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Wort brew machine BREWORX LITE-ECO 600

2208032064 excluding tax

The wort brew machine BREWORX LITE-ECO 600 is a compact food machine which includes all necessary equipment to produce 660 liters of wort (for production approximately 600 liters of beer) in one batch from malt extract or wort concentrate (beer concentrates). The machine is not equipped with the filtering tank therefore it is not possible to produce wort from malt classic way. A simplified industrial design of the machine allows effective work during entire wort production process using simple step PLC controller for heating of the vessels. Transfer of heat from the electric heating spirals to inner jacket of the vessels ensures oil.

This wort brew machine is a main equipment of the BREWORX Lite-ECO 600 breweries but it can be use also with other type breweries too.

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SKU: BH-BWLE-600 Categories: , , Tags: , ,
   

Description

The wort brew machine BREWORX LITE-ECO 600 is a compact food machine which includes all necessary equipment to produce 660 liters of wort (for production approximately 600 liters of beer) in one batch from malt extract or wort concentrate (beer concentrates). The machine is not equipped with the filtering tank therefore it is not possible to produce wort from malt classic way. A simplified industrial design of the machine allows effective work during entire wort production process using simple step PLC controller for heating of the vessels. Transfer of heat from the electric heating spirals to inner jacket of the vessels ensures oil.

This wort brew machine is a main equipment of the BREWORX Lite-ECO 600 breweries but it can be use also with other type breweries too.

 

Benefits of the wort brew machine BREWORX Lite-ECO

  • Easy production of wort from concentrates without many years of operator´s experience
  • Easy to achieve a stable quality of beer without the influence of unstable quality of raw materials
  • Mill of malt grains is not needed – malt is not used – saving costs, no problems with storage and preparation of malt grist
  • Short learning time for operators in the production process of quality beer
  • Significant savings in labor
  • Considerable energy savings up to 50% in the production of wort from the concentrate
  • Reducing the volume of solid waste in production by up to 90% – there are no malted grains in the beer production process
  • No steam generator is needed
  • The wort cooler and the wort aerator is included in the compact system
  • Compact machine delivered with all components mounted on one steel frame does not require assembly work on the place
  • Lower purchase price
  • Faster return on investment

 

 

The wort brew machine BREWORX LITE-ECO 600 includes in standard :

  • Wort boiling tank – electricaly heated tank for boiling of wort (and mixing water with wort concentrates)
  • Whirl tank – container for separation of hop dregs from wort
  • Plate heat exchanger – the set includes both the wort cooler and the integrated wort aerator
  • Water condenser of waste steam
  • Control panel (manual control system – buttons and simple regulators, automatic control system – touch display)
  • Oil heating system with electric spiral heaters 4x 4kW
  • All pipes and wires connections (cold water input, glycol input, oil filling and draining, wort output, sewage output, electric supply cable with AC 3-phase connector)
  • All mechanically and automatically controlled valves and armatures
  • Electric switchboard cabinet
  • Control computer (only version with the automatic control system)
  • Main stainless steel basic frame

 

Progressive wort heating system

 

The wort brew machine REWORX LITE-ECO 600 is equipped with very effective heating system. This system consists of the electric heating spirals, oil chamber and the pipe turbine without any rotable parts. This progressive heating system ensures very quick transfer oh heat to wort with minimal loses and quick circulation of wort inside the wort kettle. This speeds the wort brewing process and ensures production more batches of wort per day. Absention of rotable parts like stirrer minimizes the amount of system failures and increases the reliability of the entire system. This design of the brewhouse increases the efficiency of sanitation of containers and the heating system and reduces the amount of sanitizing solutions and water consumption during the cleaning process.

 

Description of the wort boiling tank :

  1. Electric spiral heating elements
  2. Oil chamber – thermotransfer system
  3. Oil-pipe system of the heating turbine
  4. Sanitizing shower balls
  5. Tank to boiling of wort with hops
  6. Steamer – outlet pipe
  7. Oil fill and drain pipe
  8. Inspection manhole with glass door

 

 

 

 

Easy separation of the hops from malt in the whirl tank

The whirl tank is a second container of the brewhouse. Its purpose is the separation of the hops from malt after the wort boiling process before cooling wort. The separation is ensured by quick rotation of wort inside the tank. Rotation of wort is caused with pumping wort from the wort boiling tank into the whirl tank through a tangentional inlet pipe. Hops cumulates in the axis of the tank and the wort is sucked out by the outlet pipe on the border of the tank directly to the plate heat exchanger where the wort is cooled down using ice water before the fermentation process.

 

Description of the whirl tank :

  1. Inner space of the tank
  2. Tangentional inlet pipe (nozzle)
  3. Sanitizing shower ball
  4. Wort outlet pipe
  5. Inspection manhole with glass door
  6. Steamer – outlet pipe
  7. Condenser of waste steam
  8. Sewage pipe
  9. Centrifugal pump

 

 

Options and properties

 

Two kinds of raw material for production of wort :

  • Wort concentrate : Wort concentrate + drinking water  (optionally other ingrediences)
  • Malt extract : Malt extract + hops + drinking water  (optionally other ingrediences)

 

Three production capacities of the wort brew machine :

  • 660 liters of beer wort per day – one batch within 12 hours
  • 1320 liters of beer wort per day – two batches within 18 hours
  • 1980 liters of beer wort per day – three batches within 24 hours

 

Two available control systems : 

  • MC – Manual control – All functions are manually operated step by step by human operator. Heating of the brewhouse and the pump speed are controlled from a central control panel.
  • AC – Automatic control – Automatically controlled wort brew process supported by industrial computer which automatically controls the production of wort and requires little user´s interaction. Features such as heating of the wort brew machine, pump speed, pneumatic valves are computer controlled and adjustable to a central control panel with touchscreen.

 

Why we recommend to choose the automatic control system ? Main reasons are :

  • Elimination of human errors – machine accurately and timely perform necessary tasks
  • Costs saving for owner – only one worker is necessary for manipulating in the brewery
  • Minimize the number of error conditions in the brewery – everything is still under control
  • Monitoring and registration of the production process into the computer memory
  • Minimization of requirements for constant operator attention – early reaction of machineStable quality of beer – standard manufacturing procedures are always observed
  • Six pre-programmed recipes – for production of the most known types of beer : Pils, Lager, Black, Weissenbeer, Ale, Special
  • Manual brewing mode – for production of all other types of beer which are not pre-programmed
  • Special sanitation mode – for automatic cleaning,sanitizing and sterilization of the brewhouse, wort pipes, armatures and other brewery equipment

 

Recommendation :

We emphatically recommend choose the automatic brewhouse control system . We recommend also the automatic control system for media and fermentation & maturation process ! The computer brewhouse automatic control system always ensures the right brewing operations timing without damaged wort batches.

brewhouse-automatic-control-auv1-control-panel

Automatic control system for media and fermentation & maturation process allows automatic monitoring and controlling of the most important parts of beer fermentation and maturation process (from 1 to  maximally 30 tanks) and also operations with media.

ttmcs-touchscreen-001

 

How looks the automatic control panel ? This is a main menu. Choose one from several beer types or functions then click and go.

 

brewhouse-automatic-control-ac-control-panel-01

 

 

 

Special functions :

  • CIP function – the special mode ensures cleaning, sanitization and sterilization of the brewhouse, wort pipes and optionally also other devices in the brewery

 

Technical specification

 

Tank for the wort boiling process

  • Usable capacity 697 l
  • Dimensions Ø 1100 mm, height 1680 mm
  • Heating – thermotransfer area 4.50 m2
  • Wort pipe heat exchanger with thermotransfer ensured by oil – heating spiral 4x 4kW / 4.50 m2
  • Lighting 12V 35W (optionaly)
  • 3x Sanitary shower DN 20
  • Water and wort inlet pipe DN 25
  • Wort outlet pipe DN 40
  • Steam outlet pipe DN 100, 1x spraying device
  • Temperature sensor
  • Insulation 50 mm plastical mineral cotton
  • External jacketing stainless steel 1 mm (optionaly copper 1 mm)
  • Measuring rod with ČMI-cz certification/directive 71/316/EEC

 

Tank for the separation of hops from wort

  • Usable capacity 660 l
  • Dimensions Ø 900 mm, height 1565 mm
  • Lighting 12V 35W (optionaly)
  • Mechanical temperature indicator 0-120ºC stainless steel
  • 1x Sanitary shower DN 20
  • Water and wort inlet pipe DN 25
  • Wort outlet pipe DN 40
  • Steam outlet pipe DN 100, 1x spraying device
  • Sigth glass DN 50
  • Temperature sensor
  • Tangential nozzle DN 25
  • Insulation 50 mm plastical mineral cotton,
  • External jacketing stainless steel 1 mm (optionaly copper 1 mm)

 

Cooler and aerator of wort

  • Stainless steel plate heat exchanger
  • Number of chambers: 20
  • Number of chambers in 1st stage of cooling: 10
  • Number of chambers in 2nd stage of cooling: 10
  • Temperature of wort in inlet of the 1st stage of cooling: 95 ° C
  • Temperature of wort in outlet of the 1st stage of cooling: 25 ° C
  • Temperature of cold water in inlet: max. 15 ° C (recommended)
  • Temperature of warm water in outlet: 65-70 ° C
  • Temperature of wort in inlet of the 2nd stage of cooling: 25 ° C
  • Temperature of wort in outlet of the 2nd stage of cooling: 7 ° C
  • Temperature of ice water in inlet: max. 0-2 ° C (recommended)
  • Temperature of ice water in outlet: 3-5 ° C
  • Oxygenation of wort – by candle made of sintered stainless steel DN 25, connection required DN10 to hose from an air compressor with carbon bacteriological air filtration

 

Piping, armatures

  • Primary line DN 40
  • Drain line DN 50
  • Sanitary line DN 25, 3x valve DN 20
  • Water supply and additional lines DN 25
  • Beer wort filter 600 L /hr
  • Wort centrifugal pump DWO 150 Ebara 750 W

 

Electric installation

  • Stainless steel electric switchbox
  • Main switch 3x63A with the central stop button
  • Motor starter 3x 2.5A-4A
  • Frequency converter Fronic mini 1.5 kW
  • Digital temperature regulator Dixel XR20D
  • Wiring
    • 5x 1,5 18 m
    • 5x 2.5 10 m
    • 3x 1 48 m

 

 

Dimensions and weight

  • Weight 850 kg
  • Basic size minimum height 2 400 mm
  • Height 2 250 mm
  • Width 3 450 mm
  • Depth 1 400 mm

This wort brew system is mounted in a rigid frame made of 1.4301, 8 pc adjustable supports installed in its bottom part.

 

Connections:

  • Wort outlet pipe DN 40
  • Pure pressurized air DN 10
  • Drinking cold water inlet DN 25 / G 1″
  • Cooling cold water inlet DN 25 / G 1″
  • Sewage drain pipe DN 50
  • Waste steam outlet pipe DN 100 (only if the waste steam condenser is not included)
  • Oil filling / discharging pipe G 1″ DN 25
  • Electro 3x400V / 50Hz / 63A  20 kW

 

Transport

This equipment is usually shipped in assembled state.

 

 

Optional accessories

  • LEA – Laboratory equipment and accessories – saccharimeters, alcoholmeters, graduated cylinder, wooden rod for manual level measurement
  • HWT – Heat water tank – insulated vessel for storaging of heat water purchased from wort cooling process. It is necessary to have hot water available for some parts of boiling cycle in the brewhouse.
  • ITWT – Ice treated water tank – insulated vessel for cooling, storaging and pumping of ice water which is necessary in wort cooling process. This treated drinking ice water is heated in wort cooling process and becomes then hot water storaged in HWT. If is not available drinking water with requested chemical composition, it is needed to use some equipment for water treatment – WTS. Available for breweries with one-level wort cooling system – we recomment it for brewhouses with production capacity above 1000 liters of wort per one brew instead ICWT.
  • ICWT – Ice cooling water tank – insulated vessel for cooling, storaging and pumping of ice water which is necessary in wort cooling process. This treated drinking ice water is heated in wort cooling process and then is comming back to the cooling system. Available for breweries with two-level wort cooling system – we recomment it for brewhouses with production capacity max.1000 liters of wort per one brew instead ITWT.
  • WTS – Water treatment systems – equipment for treating of cold water that has not requested chemical composition available for brewing of choosed type beer. It is needed a chemical analysis for assessment of suitable water chemical composition.

 

 

Optional services

BTS – Brewer´s training services for starting of a new microbrewery and also for already operating microbreweries – all courses are teached by certificated Czech brewer in Czechia or in the country of the customer.

 

Additional information

Weight 850 kg
Dimensions 3450 x 1400 x 2250 mm
Control system

AC – automatic, MC – manual

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