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Wort brew machine MODULO CLASSIC 3T-500

 96 263 152 178 excluding tax

The singleblock brewhouse MODULO CLASSIC 3T-500 is a special compact brewhouse machine which includes all necessary equipment to produce 590 liters of wort (for production approximately 500 liters of beer) in one batch from malt and other raw material like rice for example (or malt extract or wort concentrate), hops and water. It is designed as a three-tank brewhouse. In comparation with the MODULO CLASSIC 500 double-tank brewhouse this 3T-500 version allows to boil two different batches of mash or wort in the same time. The wort brew machine is the main part of the MODULO microbreweries. It is a food machine whose primary function is the production of wort. The wort is an intermediate product in the beer production process. The next phase of the production cycle is fermentation and maturation of wort. The final product is beer.

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SKU: BH-BMCL-500-1 Categories: , Tags: , ,
   

Description

The singleblock brewhouse MODULO CLASSIC 3T-500 is a special compact brewhouse machine which includes all necessary equipment to produce 590 liters of wort (for production approximately 500 liters of beer) in one batch from malt and other raw material like rice for example (or malt extract or wort concentrate), hops and water. It is designed as a three-tank brewhouse. In comparation with the MODULO CLASSIC 500 double-tank brewhouse this 3T-500 version allows to boil two different batches of mash or wort in the same time. The wort brew machine is the main part of the MODULO microbreweries. It is a food machine whose primary function is the production of wort. The wort is an intermediate product in the beer production process. The next phase of the production cycle is fermentation and maturation of wort. The final product is beer.

 

 

 

 

 

The wort brew machine MODULO CLASSIC 3T-500 includes in standard :

  • Primary boiling tank – the malt mash boiling kettle – the heated tank for boiling of malt in water
  • Secondary boiling tank – the wort boiling kettle – the heated tank for boiling of wort (can be used also to boiling other types raw material to production special beer types like rice)
  • filtering tank – for separation solid parts of malt from wort
  • whirlpool tank – for separation of hop dregs from wort
  • laboratory sink
  • control panel
  • platform with stairs
  • all pipes and wires
  • all mechanically and automatically controlled valves and armatures
  • electric switchboard cabinet
  • control computer (only version with SA control system)
  • main compact frame for easy transport of all system

 

Main advantages of the MODULO CLASSIC 3T-500 compared with brewhouses of other manufacturers:

  • The MODULO CLASSSIC 3T-500 is a compact standardized wort machine, which is based on a common frame. The brewhouse is easily transportable in one unit, or it can be broken down into 3 smaller parts.
  • Our brewhouse allows the production of almost all types of beers, which are known in Europe and the USA. The MODULO CLASSIC 3T-500 brewhouse allows the production of beer using both infusion or decoction method.
  • The whirlpool is integrated under the filtering tank.
  • The dosing of the raw materials is carried out at the beginning of the brewing process. Brewer does not need to intervene in the brewing process (this is valid only for the automatic version).
  • Two options of wort filtering – gravitational (first phase) and by pump (second phase).
  • The electrical switchgear and the control computer are integrated in the body of the brew house. This solution greatly eliminates the required amount of electrical wiring and electrical work on site.
  • An elimination of the negative influence of drinking water conductivity on beer quality using the deionization belt.
  • The brewhouse construction allows you to start mashing of the second batch during a last phase of the first batch – it speeds up the double brewing process.
  • The placement of the lower engine agitator under the bottom of the brewhouse prevents dripping of grease into the brewhouse.
  • Easy access to all controls and flaps.
  • The unique glass single-hand doors on both tanks. Overpressure manholes are not opened during wort production, while a slight overpressure in the brewhouse accelerates the brewing process.
  • Exactly calculated sizes of containers to minimize oxidation of wort.
  • An automatic throwing waste grains out from the filtering tank.
  • Removable segment sieve with trapezoidal holes allows the efficient filtering of wort. High load capacity of the filtering sieve.
  • The possibility of producing beer from barley malt, wheat malt or rice. The wort brewmachine allows also production beer from malt extract or wort concentrate.

 


Options and properties

 

Two raw materials for production of beer wort :

  • Classical raw materials : Malt + hops + drinking water + brewer’s yeast + (optionally other ingrediences)
  • Beer concentrates : Malt extract + hops + drinking water + brewer’s yeast + (optionally other ingrediences)

 

Four production capacities of the brewhouse :

  • 590 liters of beer wort per day – one batch within 12 hours – source raw materials are malt or malt extract, rice, hops, drinking water and brewer’s yeast
  • 1180 liters of beer wort per day – two batches within 24 hours – source raw materials are malt or malt extract, rice, hops, drinking water and brewer’s yeast
  • 1770 liters of beer wort per day – three batches within 24 hours – source raw materials are malt extract, hops, rice, drinking water and brewer’s yeast
  • 2360 liters of beer wort per day – four batches within 24 hours – source raw materials are malt extract, hops, drinking water and brewer’s yeast

 

Two available heating systems :

  • EH : Electrical heating version – The heating of the kettle is performed using an integrated electric heating elements and the heat transfer system using an oil vat that are included in the price of the machine.
  • SH : Steam heating version – The heating of the kettle is performed using an external hot steam generator that is not included in the price of the machine.

 

Special functions :

  • CIP function – the special mode ensures cleaning, sanitization and sterilization of the brewhouse, wort pipes and optionally also other devices in the brewery

 

Technical specification

Primary heated vessel to boiling of malt mash in water and boiling of wort

  • Usable capacity 1 175 l
  • Dimensions Ø 1 240 mm, height 1 300 mm
  • Steam bottom area 0,94 m2
  • Steam jacketing area 0,36 m2
  • Steam valve ASCOjucomatik DN 15
  • Steam condensate discharge DN 15
  • Four-arm agitator with gearbox output power 650 Nm, input power 2,2 kW
  • Lighting 12V 35W
  • 2x Sanitary rotating shower DN 25
  • Steamer DN 100, 3x spraying device
  • Insulation 40 mm plasticized cotton
  • External jacketing copper 1 mm (optionaly only for the copper version)
  • Top cover in copper + steamer imitation DN 200 (optionaly only for the copper version)
  • Measuring rod with ČMI-cz certification/directive 71/316/EEC

 

Secondary heated vessel to boiling of rice mash in water and boiling of wort

  • Usable capacity 1 175 l
  • Dimensions Ø 1 240 mm, height 1 300 mm
  • Steam bottom area 0,94 m2
  • Steam jacketing area 0,36 m2
  • Steam valve ASCOjucomatik DN 15
  • Steam condensate discharge DN 15
  • Four-arm agitator with gearbox output power 650 Nm, input power 2,2 kW
  • Lighting 12V 35W
  • 2x Sanitary rotating shower DN 25
  • Steamer DN 100, 3x spraying device
  • Insulation 40 mm plasticized cotton
  • External jacketing copper 1 mm (optionaly only for the copper version)
  • Top cover in copper + steamer imitation DN 200 (optionaly only for the copper version)
  • Measuring rod with ČMI-cz certification/directive 71/316/EEC

Filtration tank

  • Usable capacity 560 l
  • Dimensions Ø 1 240 mm, height 560 mm
  • Filtration sieve with six segments (12% permeability)
  • Nozzles for rinsing of the tank under sieve 3 pc
  • Stirrer 2 arms, 8 blades
  • Gearbox 640 Nm, input power 2200W
  • Lighting 12V 35W
  • Mechanical temperature indicator 0-120ºC stainless steel
  • 2x Sanitary rotating shower DN 25
  • Three-way setting valve with sight glass DN 50
  • Brewer’s grains discharge 420*540
  • Equipment for automatic grains discharge
  • Insulation 40 mm plasticized cotton
  • external jacketing copper 1 mm (optionaly only for the copper version)
  • Top cover in copper + steamer imitation DN 200 (optionaly only for the copper version)

Whirlpool tank

  • Usable capacity 640 l
  • Dimensions Ø 1 240 mm, height 650 mm
  • Sanitary manhole 430*340 mm
  • 2x Sanitary rotating shower DN 25
  • Tangential nozzle DN 20
  • Level indicator DN 20
  • Outlet/Inlet valve 2x DN 25
  • Insulation 40 mm plasticized cotton,
  • External jacketing copper 1 mm (optionaly only for the copper version)

 

 

Piping, armatures

  • Primary line DN 50, 5x flap valve DN 50
  • Drain line DN 50, 3x flap valve DN 50
  • Sanitary line DN 25, 4x valve DN 25
  • Water supply and additional lines DN 25, 5x valve DN 25
  • Beer wort filter 2000l/h/DN 80
  • Mashing /fermentation pump DWO 150 Ebara
    • Input power 750W
    • H max. 2,2 bar
    • pump controlled by frequency converter Fronic 1,5 kW

 

Electric installation

  • Main switch 3x25A with central stop button
  • Motor starter 3×2,5-4A
  • 1x Frequency converter Fronic mini 1,5 kW
  • 3x Frequency converter Fronic mini 0,75 kW
  • Digital temperature regulator of mash kettle Dixel XR20D
  • Digital regulator of beer wort output temperature Dixel XR20D
  • Circuit breaker 6A 230V
  • Circuit breaker 10A 230V
  • Circuit breaker 4A 230V
  • Plastic DIN switchboard, 36 modules
  • Wiring
    • 5*1,5 18 m
    • 5*2,5 10 m
    • 3*1 48 m

 

 

 

 

Dimensions and weight

  • Weight 1500 kg
  • Basic size minimum height 2 700 mm
  • Width 6 000 mm
  • Depth 2 030 mm

This boiling equipment is mounted in a rigid frame made of 1.4301, 8 pc adjustable supports installed in its bottom part.

 

Connections:

  • Beer wort discharge DN 25
  • Cold water supply DN 25
  • Hot water supply DN 25
  • Drain line DN 50
  • Electro 5*2,5 4800 W

 

Auxiliaries:

  • Wash basin with combined lever taps assembly
  • Cooling device for samples
  • Flow meter DN 25 of water supply
  • Water filter
  • Combined water taps assembly with digital indication of temperatures
  • Steps to service bridge 750*730*585 mm

 

Transport

This equipment is usually shipped in assembled state with exception for copper covers, steamer for steam condensation, steps of service bridge and electric switchboard.


 

Scheme of the Modulo Classic microbrewery

I. Basic configuration :

blokove-schema-mp-bwx-modulo-pmc-001-zakladni-EN

II. Expanded configuration :

blokove-schema-mp-bwx-modulo-pmc-001-rozsireny-900-EN


Optional accessories :

 

mm-101-400x400

MM-283EWR Malt mill 280 kg/h – extra wide rollers

Malt mill for preparation of malt grist with production capacity from 180 to 280 kg per hour. Extra wide rollers !!

 

 

 

 

 

esg-65mwt-electric-steam-generatorElectric steam-generator ESG-65MWT

The compact and automatic electric hot steam-generator ESG-65MWT with power from 25 kW to 50 kW (from 33 to 65 kg of hot steam per hour), steam pressure from 1 to 6 bar. The Modulo ESG system includes water treatment set, electric switchboard cabinet and all pipe&electric connections. Electric and automatic steam-generator, available power from 25 kW to 50 kW. Water feed can be connected directly to the water mains or to a condensate tank. Regulation of the working steam pressure is adjustable in range from 1 to 6 bar.

 

 

 

wort-cooler-aerator-001

WCASB-500 – Block wort cooler-aerator 500 l/h

Two-stage tabular heat exchanger intended for cooling of the wort from 98 ° C to 7 ° C using 15 ° C and 1 ° C water before starting of beer fermentation process. The plate heat exchanger and the aeration candle are attached to a stainless steel panel which is equipped with temperature sensors and digital displays.

 

 

 

modulo-wcu-unit-001

WCU-400 Modulo wort cooling unit 800 liters

Special module, which integrates the heat exchanger unit for cooling of the wort, stone for aeration of the wort and the storage ice water tank 400 liters with an independent cooling unit on a shared frame with the wheels and adjustable legs. Ice water for cooling of the wort  is preprared in a stainless steel insulated tank and is ready for use.

 

 

 

modulo-wcu-hwt-unit-001

WCUHWT-800 Modulo wort cooling & water management unit 2×800 liters

Special module, which integrates the unit for cooling of the wort consists of heat exchanger, ice water tank 800 liters and independent water cooler for cooling of the wort , stone for aeration of the wort and the hot water tank 800 liters on a shared frame with the wheels and adjustable legs. Hot water that we receive from cooling of the wort in the first stage of cooling (in the plate heat exchanger integrated in the brewhouse) is collected in a stainless steel insulated tank and is ready for use. Most often brewers use the hot water for preparing the next batch of brewing, but also when washing and sanitizing other equipment in microbrewery. This recuperation of waste heat from wort cooling contributes to substantial savings in production costs.

 

 

 

BWX-FUIC-CHP1C-2x500CCT-1000x850

FUIC-CHP1C-2x500CCT Compact fermentation unit 2×500/585 liters

The compact unit for the beer fermentation and maturation process with integrated cooling BREWORX MODULO FUIC-CHP1C-2x500CCT is an independent mobile equipment with two fermenters type of cylindrical-conical tanks 2x 500 liters (total capacity 2×585 liters) The FUIC unit includes everything what is necessary to the main fermentation of beer, to the beer maturation under pressure, to an isobaric filling beer into kegs or bottles or to serving beer into drink glasses directly from the fermenters that are included in this unit.

Alternatives :

 

CBFSOT-2Z-02-Complete-beer-fermentation-sets-on-tank-controllers

CFSOT1-10xCCT500C Complete set for the fermentation of beer with 10x CCT-500C, on-tank control

Complete set for the fermentation and maturation of beer. This set  includes all equipment necessary for professional production of beer using the fermentation and maturation of wort produced before by the brewhouse. This set is also designed for production of cider from fruit or carbonized wine. Assembling of the set is very easy. The installation does not require any professional workers – there is needed only adequate handling equipment for moving and installation of heavy cylindrical-conical fermenters on place after delivering of the set.  All wires, temperature measuring and regulation equipment (exclude covered central control cabinet and cooler) operate with safety voltage 24V, therefore they can be installed by customer using the installation manual. Therefore the price of the set does not include the installation work.

Alternatives : CFS – Complete fermentation sets

 

CBFSOT-2Z-02-Complete-beer-fermentation-sets-on-tank-controllers

CFSOT1-10xCCT1000C Complete set for the fermentation of beer with 10x CCT-1000C, on-tank control

Complete set for the fermentation and maturation of beer. This set  includes all equipment necessary for professional production of beer using the fermentation and maturation of wort produced before by the brewhouse. This set is also designed for production of cider from fruit or carbonized wine. Assembling of the set is very easy. The installation does not require any professional workers – there is needed only adequate handling equipment for moving and installation of heavy cylindrical-conical fermenters on place after delivering of the set.  All wires, temperature measuring and regulation equipment (exclude covered central control cabinet and cooler) operate with safety voltage 24V, therefore they can be installed by customer using the installation manual. Therefore the price of the set does not include the installation work.

Alternatives : CFS – Complete fermentation sets

 

 

brewery-tools-003

All set of the brewer´s tools and accessories for small brewery

Sacharimeter brewery + attestation 0 – 6° 1 pc, Sacharimeter brewery + attestation 4°-10° 1 pc, Sacharimeter brewery + attestation 10°– 20° 1 pc, Alcoholometer + attestation(only in ČR) 1 pc, Graduated cylinder 1 pc, Pump for ice water (spare part) 1 pc, Pump for passing beer EBARA CDXM 70/7 1 pc, Beer hose EPDM 4 pcs, Reducion valve CO2 1 pc, Hose and connector CO2 50 m, Hose and connector distribution beer 150 m, Stainless step ladder at CKT/SP 1 pc, Holder of saccharimeter, design oak/stainless 1 pc, Cooling of samples (only with stainless brewhouse) 1 pc, Pump sight glass with detour DN 25 or 32 1 pc, Gauge rod of mash kettle 1 pc, Yeast collector (only with fermentation tank) 1 pc, Beer hose coupling DN 25 or 32 3 pcs, Handling and fixing equipment.

 

Optional services :

services-001BTS – Brewer´s training services for starting of a new microbrewery and also for already operating microbreweries – all courses are teached by certificated Czech brewer in Czechia or in the country of the customer.

 

 

Additional information

Weight 930 kg
Dimensions 3800 × 1500 × 2700 mm
Heating system

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Exterior design

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