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Wort brew machine MODULO CLASSIC 250

4839054630 excluding tax

The singleblock brewhouse MODULO CLASSIC 250 is a compact wort machine which includes all necessary equipment to produce 295 liters of beer wort (for production approximately 250 liters of beer)  in one batch from malt (or malt extract or wort concentrate), hops and water. It is two-vessels brewhouse. The brewhouse is the main part of the BREWORX MODULO CLASSIC 250 microbreweries. It is a food machine whose primary function is the production of beer wort. The wort is an intermediate product. The next phase of the production cycle is fermentation and maturation of wort. This raises the final product – beer.

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SKU: BH-BMCL-250 Categories: , Tags: , ,
   

Description

The singleblock brewhouse MODULO CLASSIC 250 is a compact wort machine which includes all necessary equipment to produce 295 liters of beer wort (for production approximately 250 liters of beer)  in one batch from malt (or malt extract or wort concentrate), hops and water. It is two-vessels brewhouse. The brewhouse is the main part of the BREWORX MODULO CLASSIC 250 microbreweries. It is a food machine whose primary function is the production of beer wort. The wort is an intermediate product. The next phase of the production cycle is fermentation and maturation of wort. This raises the final product – beer.

 

 

 

 

The singleblock brewhouse MODULO CLASSIC 250 is a compact machine which includes all necessary equipment to produce 295 liters of beer wort in one batch. It is three-vessels brewhouse wherein two containers are integrated into one cylinder. This we have achieved full functionality brewing while we retained the traditional design of the Czech type brewhouse which is ideal for producing of world-famous Czech type beer. However, this brewhouse is fully capable for manufacturing all types of beer, which is produced anywhere in the world.

 

The brewhouse MODULO CLASSIC 250 includes in standard :

  • mash tun – kettel for boiling
  • lauter tun – for filtering
  • whirlpool – for separation of hop dregs from wort
  • laboratory sink
  • control panel
  • platform with steps
  • all pipes and wires connections
  • all mechanically and automatically controlled valves and armatures
  • electric switchboard cabinet
  • control computer (only version with SA control system)
  • main frame for easy transport

 

Main advantages of the MODULO CLASSIC 250 compared with brewhouses of other manufacturers:

  1. The MODULO CLASSSIC 250 is a compact standardized wort machine, which is based on a common frame. The brewhouse is easily transportable in one unit, or it can be broken down into 3 smaller parts.
  2. Our brewhouse allows the production of almost all types of beers, which are known in Europe and the USA. The MODULO CLASSIC 250 brewhouse allows the production of beer using both infusion or decoction method.
  3. The whirlpool is integrated under the lauter tun. This solution saves space in the brewery (only for brew house volumes lower than 500 liters)
  4. The dosage of the raw materials is carried out at the beginning of the brewing process. Brewer does not need to intervene in the brewing process (only automatic version).
  5. Two options of wort lautering – gravitational (first phase) and by pump (second phase).
  6. The electrical switchgear and the control computer are integrated in the body of the brew house. This solution greatly eliminates the required amount of electrical wiring and electrical work on site.
  7. An elimination of the negative influence of water conductivity on beer quality using the deionization belt.
  8. The brewhouse construction allows you to start mashing of the second batch during a last phase of the first batch – it speeds up the double brewing process.
  9. The placement of the lower engine agitator under the bottom of the brewhouse prevents dripping of grease into the brewhouse.
  10. Easy access to all controls and flaps.
  11. The unique glass single-hand doors on both tanks. Overpressure manholes may not be opened during wort production, while a slight overpressure in the brewhouse accelerates the brewing process.
  12. Exactly calculated sizes of containers to minimize oxidation of wort.
  13. An automatic ejection of waste grains.
  14. Removable segment sieve with trapezoidal holes allows the perfect lautering of wort. High load capacity of the sieve
  15. The possibility of producing beer from barley malt and wheat malt. The brewhouse allows also production beer from malt extract or wort concentrate.

 

Options and properties

 

Two raw materials for production of beer wort :

  • Classical raw materials : Malt + hops + drinking water + brewer’s yeast + (optionally other ingrediences)
  • Beer concentrates : Malt extract + hops + drinking water + brewer’s yeast + (optionally other ingrediences)


Four production capacities of the brewhouse :

  • 295 liters of beer wort per day – one batch within 12 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 590 liters of beer wort per day – two batches within 24 hours – source raw materials are malt or malt extract, hops, drinking water and brewer’s yeast
  • 885 liters of beer wort per day – three batches within 24 hours – source raw materials are malt extract, hops, drinking water and brewer’s yeast
  • 1180 liters of beer wort per day – four batches within 24 hours – source raw materials are malt extract, hops, drinking water and brewer’s yeast

Two available heating systems :

  • EH : Electrical heating version – The heating of the kettle is performed using an integrated electric heating elements and the heat transfer system using an oil vat that are included in the price of the machine.
  • SH : Steam heating version – The heating of the kettle is performed using an external hot steam generator that is not included in the price of the machine.

 

Special functions :

  • CIP function – the special mode ensures cleaning, sanitization and sterilization of the brewhouse, wort pipes and optionally also other devices in the brewery

 

Technical specification

Mash tun – kettle

  • Usable capacity 452 l
  • Dimensions Ø 800 mm, height 850 mm
  • Steam bottom area 1.05 m2
  • Steam jacketing area 0.38 m2
  • Steam valve ASCOjucomatik DN 20
  • Steam condensate discharge DN 20
  • Four-arm agitator with gearbox output power 86 Nm, input power 0.25 kW
  • Lighting 12V 35W
  • 1x Sanitary rotating shower DN 25
  • Steamer DN 100, 3x spraying device
  • Insulation 50 mm plasticized cotton,
  • external jacketing copper 1 mm
  • Top cover in copper + steamer imitation DN 150 (only for CD design version)
  • Measuring rod with ČMI-cz certification/directive 71/316/EEC

Lauter tun – filter tank

  • Usable capacity 251 l
  • Dimensions Ø 800 mm, height 520 mm
  • Filtration bottom 6 segments with 12% permeability
  • Nozzles for rinsing under wire 3 pc
  • Stirrer 2 arms, 8 blades
  • Gearbox 100 Nm, input power 550W
  • Lighting 12V 35W
  • Mechanical temperature indicator 0-120ºC stainless steel
  • 1x Sanitary rotating shower RTS 25
  • Three-way setting valve with sight glass DN 50
  • Brewer’s grains discharge 286*240
  • Equipment for automatic grains discharge
  • Insulation 50 mm plasticized cotton,
  • external jacketing copper 1 mm
  • Top cover in copper + steamer imitation DN 150 (only for CD design version)

Whirlpool tun – swirl tank

  • Usable capacity 352 l
  • Dimensions Ø 800 mm, height 700 mm
  • Sanitary manhole 285*245 mm
  • 1x Sanitary rotating shower RTS 25
  • Tangential nozzle DN 20
  • Level indicator DN 20
  • Fermenting valve 2x DN 25
  • Insulation 50 mm plasticized cotton,
  • External jacketing copper 1 mm (only for CD design version)

 

Piping, armatures

  • Primary line DN 40, 5x flap valve DN 40
  • Drain line DN 40, 3x flap valve DN 40
  • Sanitary line DN 25, 4x valve DN 25
  • Water supply and additional lines DN 25, 5x valve DN 25
  • Beer wort filter 1000l/h/DN 80
  • Mashing /fermentation pump DWO 150 Ebara
    • Input power 640W
    • H max. 2,2 bar
    • pump controlled by frequency converter Fronic 0.75 kW

 

Electric installation

  • Main switch 3x25A with central stop button
  • Motor starter 3x 2.5-4A
  • 1x Frequency converter Fronic mini 1.5 kW
  • 2x Frequency converter Fronic mini 0.75 kW
  • Digital temperature regulator of mash kettle Dixel XR20D
  • Digital regulator of beer wort output temperature Dixel XR20D
  • Circuit breaker 6A 230V
  • Circuit breaker 10A 230V
  • Circuit breaker 4A 230V
  • Plastic DIN switchboard, 36 modules
  • Wiring
    • 5x 1,5 18 m
    • 5x 2.5 10 m
    • 3x 1 48 m

 

 

 

 

Dimensions and weight

  • Weight 450 kg
  • Basic size minimum height 1 700 mm
  • Width 2 900 mm
  • Depth 1 500 mm

This boiling equipment is mounted in a rigid frame made of 1.4301, 8 pc adjustable supports installed in its bottom part.

 

Connections:

  • Beer wort discharge DN 25
  • Cold water supply DN 25
  • Hot water supply DN 25
  • Drain line DN 40
  • Electro 5x 2,5 5000 W

 

Auxiliaries:

  • Wash basin with combined lever taps assembly
  • Cooling device for samples
  • Flow meter DN 25 of water supply
  • Water filter
  • Combined water taps assembly with digital indication of temperatures
  • Steps to service bridge 750*730*585 mm

 

Transport

This equipment is usually shipped in assembled state with exception for copper covers, steamer for steam condensation, steps of service bridge and electric switchboard.

 


Scheme of the recommended fully equipped Modulo wort brew system :

I. SH – Steam heating system

 

II. EH – Electric-oil heating system

Brewery sets equipped with the Modulo Classic 250 brewhouse :


Breweries MODULO CLASSIC 251
microbreweries-breworx-modulo-2x250

– Typical kits of modular breweries MODULO with the brewhouse Breworx Classic 250 and fermenters with volume 250 liters. Micro Breweries MODULO CLASSIC 251 are simple brewery sets what customers assembly themself without our technician specialists.

Breweries MODULO CLASSIC 252

– Typical kits of modular breweries MODULO with the brewhouse Breworx Classic 250 and fermenters with volume 500 liters. Micro Breweries MODULO CLASSIC 252 are simple brewery sets what customers assembly themself without our technician specialists.

 

 

 

 

 

 

 

Scheme of the Modulo Classic microbrewery

I. Basic configuration :

blokove-schema-mp-bwx-modulo-pmc-001-zakladni-EN

II. Expanded configuration :

blokove-schema-mp-bwx-modulo-pmc-001-rozsireny-900-EN

 


 

Optional accessories :

 

malt-mill-MM-81-83-800x800-456x456

MM-80 Malt mill 80 kg/h

Malt mill for preparation of malt grist with production capacity from 60 to 80 kg per hour.

 

 

 

 

esg-25mwt-electric-steam-generator

Electric steam-generator ESG-26MWT

Electric and automatic hot steam-generator ESG-26MWT with power from 2 kW to 22 kW (from 9 to 26 kg of hot steam per hour), steam pressure from 1 to 7 bar. The Modulo ESG system includes water treatment set, electric switchboard cabinet and all pipe&electric connections.

 

 

 

wort-cooler-aerator-001

WCASB-300 – Block wort cooler-aerator 300 l/h

Two-stage tabular heat exchanger intended for cooling of the wort from 98 ° C to 7 ° C using 15 ° C and 1 ° C water before starting of beer fermentation process. The plate heat exchanger and the aeration candle are attached to a stainless steel panel which is equipped with temperature sensors and digital displays.

 

 

 

modulo-wcu-unit-001

WCU-400 Modulo wort cooling unit 400 liters

Special module, which integrates the heat exchanger unit for cooling of the wort, stone for aeration of the wort and the storage ice water tank 400 liters with an independent cooling unit on a shared frame with the wheels and adjustable legs. Ice water for cooling of the wort  is preprared in a stainless steel insulated tank and is ready for use.

 

 

 

modulo-wcu-hwt-unit-001

WCUHWT-400 Modulo wort cooling & water management unit 2×400 liters

Special module, which integrates the unit for cooling of the wort consists of heat exchanger, ice water tank 400 liters and independent water cooler for cooling of the wort , stone for aeration of the wort and the hot water tank 400 liters on a shared frame with the wheels and adjustable legs. Hot water that we receive from cooling of the wort in the first stage of cooling (in the plate heat exchanger integrated in the brewhouse) is collected in a stainless steel insulated tank and is ready for use. Most often brewers use the hot water for preparing the next batch of brewing, but also when washing and sanitizing other equipment in microbrewery. This recuperation of waste heat from wort cooling contributes to substantial savings in production costs.

 

 

BWX-FUIC-CHP1C-2x500CCT-1000x850

FUIC-CHP1C-2x250CCT Compact fermentation unit 2×250/292 liters

The compact unit for the beer fermentation and maturation process with integrated cooling BREWORX MODULO FUIC-CHP1C-2x250CCT is an independent mobile equipment with two fermenters type of cylindrical-conical tanks 2x 250 liters (total capacity 2×292 liters) The FUIC unit includes everything what is necessary to the main fermentation of beer, to the beer maturation under pressure, to an isobaric filling beer into kegs or bottles or to serving beer into drink glasses directly from the fermenters that are included in this unit.

Alternatives :

 

CBFSOT-2Z-02-Complete-beer-fermentation-sets-on-tank-controllers

CFSOT1-10xCCT500C Complete set for the fermentation of beer with 10x CCT-500C, on-tank control

Complete set for the fermentation and maturation of beer. This set  includes all equipment necessary for professional production of beer using the fermentation and maturation of wort produced before by the brewhouse. This set is also designed for production of cider from fruit or carbonized wine. Assembling of the set is very easy. The installation does not require any professional workers – there is needed only adequate handling equipment for moving and installation of heavy cylindrical-conical fermenters on place after delivering of the set.  All wires, temperature measuring and regulation equipment (exclude covered central control cabinet and cooler) operate with safety voltage 24V, therefore they can be installed by customer using the installation manual. Therefore the price of the set does not include the installation work.

Alternatives : CFS – Complete fermentation sets

 

brewery-tools-003

All set of the brewer´s tools and accessories for small brewery

Sacharimeter brewery + attestation 0 – 6° 1 pc, Sacharimeter brewery + attestation 4°-10° 1 pc, Sacharimeter brewery + attestation 10°– 20° 1 pc, Alcoholometer + attestation(only in ČR) 1 pc, Graduated cylinder 1 pc, Pump for ice water (spare part) 1 pc, Pump for passing beer EBARA CDXM 70/7 1 pc, Beer hose EPDM 4 pcs, Reducion valve CO2 1 pc, Hose and connector CO2 50 m, Hose and connector distribution beer 150 m, Stainless step ladder at CKT/SP 1 pc, Holder of saccharimeter, design oak/stainless 1 pc, Cooling of samples (only with stainless brewhouse) 1 pc, Pump sight glass with detour DN 25 or 32 1 pc, Gauge rod of mash kettle 1 pc, Yeast collector (only with fermentation tank) 1 pc, Beer hose coupling DN 25 or 32 3 pcs, Handling and fixing equipment.

 

Optional services :

services-001BTS – Brewer´s training services for starting of a new microbrewery and also for already operating microbreweries – all courses are teached by certificated Czech brewer in Czechia or in the country of the customer.

 

Additional information

Weight 930 kg
Dimensions 3800 × 1500 × 2700 mm
Heating system

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